6-K
United States
Securities and Exchange Commission
Washington, D.C. 20549
FORM 6-K
Report of Foreign Private Issuer
Pursuant to Rule 13a-16 or 15d-16
of the
Securities Exchange Act of 1934
For the month of
October 2008
Companhia Vale do Rio Doce
Avenida Graça Aranha, No. 26
20030-900 Rio de Janeiro, RJ, Brazil
(Address of principal executive office)
(Indicate by check mark whether the registrant files or will file annual reports under cover of
Form 20-F or Form 40-F.)
(Check One) Form 20-F þ Form 40-F o
(Indicate by check mark if the registrant is submitting the Form 6-K in paper
as permitted by Regulation S-T Rule 101(b)(1))
(Check One) Yes o No þ
(Indicate by check mark if the registrant is submitting the Form 6-K in paper
as permitted by Regulation S-T Rule 101(b)(7))
(Check One) Yes o No þ
(Indicate by check mark whether the registrant by furnishing the information contained in this Form
is also thereby furnishing information to the Commission pursuant to Rule 12g3-2(b) under the
Securities Exchange Act of 1934.)
(Check One) Yes o No þ
(If Yes is marked, indicate below the file number assigned to the registrant in connection with
Rule 12g3-2(b). 82-__.)
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Press Release |
Vale approves capex budget for 2009
Rio de Janeiro, October 16, 2008 Companhia Vale do Rio Doce (Vale) announces that its Board of
Directors has approved the investment budget for 2009, involving capital expenditures of US$ 14.2
billion1 dedicated to sustain existing operations and to foster growth through research
and development (R&D) and the execution of projects in the several segments of our asset portfolio.
Our investment budget clearly signals that project development is the priority of our growth
strategy.
In light of the risks posed by a challenging global economic environment, Vale retains the
optionality to manage the development of its project pipeline according to the evolution of market
conditions.
Long-term fundamentals remain solid
Despite the financial shock and its spillover into in the real economy, Vale is still confident of
the long-term fundamentals of the minerals and metals markets.
Global economic activity is decelerating and faces downside risks. In a globalized world, the
performance of emerging market economies the drivers of consumption of minerals and metals is
not insulated from the cycles of developed economies, as they are affected through the various
trade and financial transmission channels. Notwithstanding the risks, emerging economies are
expected to provide a source of resilience, benefiting from strong productivity growth and improved
economic policy frameworks.
Therefore, a more moderate growth is expected to take place over the next quarters in emerging
economies, without causing disruption of their long-term growth process. The structural changes,
which are determinants of the rapid increase of the consumption of minerals and metals, are an
integral part of the long-term economic development and will keep evolving over the years ahead.
Global market disequilibrium prevailing since 2003 has evidenced an increasing scarcity of mineral
resources. The combination of resource endowment restrictions coupled with institutional, cost and
risk factors has prevented a meaningful response from the mining industry to price incentives. The
financial shock and the ensuing credit supply slowdown imposes an additional and important
restriction to growing the supply of minerals and metals, favoring large scale low-cost producers
such as Vale.
Ready to grow
Vale has ample latitude to exploit the several profitable growth options available derived from its
financial strength, rich stock of natural and human resources, competitive costs and a long and
successful track record in project development. We have been working along the past years to
enhance each of these dimensions in order to continue to pursue the maximization of shareholder
value creation.
Vale enjoys a strong financial position based on its powerful cash flow generation, large cash
holdings after raising US$ 12.2 billion with an equity issue, long-term credit lines from official
credit institutions of approximately US$ 10.0 billion, medium-term revolving credit lines of US$ 1.9
billion, underleveraged balance sheet, average debt maturity of almost 10 years and the recent
upgrade of its credit rating by Standard & Poors and Moodys.
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The capex budget includes financial disbursements in
consolidated format according to generally accepted US accounting principles
(US GAAP). The main Vale subsidiaries consolidated according to US GAAP are:
Vale Inco, MBR, Cadam, PPSA, Alunorte, Albras, Valesul, Vale Manganês S.A.,
RDME, RDMN, Urucum, Ferrovia Centro-Atlântica (FCA), Vale Australia, Vale
International, and CVRD Overseas |
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Given its low cost operations and wealth of world-class assets, with large high-quality and long
life mineral reserves, Vale is prepared to exploit its competitive advantages, and is able to
invest in increasing its exposure to the expansion in global demand for minerals and metals.
We have been successful in retaining talented people and at the same time we have been investing
heavily in the training of our human resources to guarantee an adequate stock of human capital to
manage and to execute our growth and globalization processes.
Despite a hostile global environment for cutting costs, we have managed to achieve some decrease
over the last quarters. A more significant impact on cost reduction from our initiatives changes
in processes, restructuring of outsourced services, investments in logistics, energy and
automation, dissemination of best practices and others will be felt in the near future.
Vale has been making strategic alliances with its main suppliers of parts, equipment and
engineering services. Both directly and indirectly through supply guarantees and shorter lead
times, these alliances will contribute to significantly reduce costs of investments for maintenance
and expansion of our activities, thus fostering value creation.
Vale has a long and successful track record in the development of a pipeline of diverse and large
projects, as shown by the 26 projects delivered over the past years, involving mines, industrial
plants and infrastructure. Alongside a history of excellence in project development, the focus on
minimizing cost of capital and the discipline in its allocation has been key contributors to
shareholder value creation.
We have the awareness of the need to be prudent in face of the risks derived from the financial
shock and its adverse feedback loops in the real economy. On the other hand, we do recognize the
need to reconcile prudence with the exploitation of value-creating opportunities embodied in the
potential for reducing capex costs arising from the current environment, thereby balancing growth
with risk mitigation.
In addition to the projects that are described in this press release, which have budgeted
investment flows for 2009, several other organic growth options are available to us. Depending on
our assessment of market conditions, these projects can be developed in the future.
Based on the projects currently under development and the other organic growth options available,
in a time span of five to seven years our iron ore production may surpass the 500 million metric
tons mark, nickel output to reach 450,000 metric tons, copper one million metric tons, alumina 8.2
million metric tons, coal 40 million metric tons and the fertilizer business potash and
phosphate may take a major boost. Expansion of our logistics infrastructure will take place in
order to support the growth process.
The implementation of the investment plan, supported by our values, large competitive advantages
and rigorous discipline in capital allocation, is expected to create significant shareholder value
and multiple opportunities for economic and social mobility for the communities where we develop
our operations.
The 2009 investment budget
The program for 2009 involves investments of US$ 14.2 billion, with the execution of over 30
projects in Brazil, Canada, Mozambique, Oman, Australia, Indonesia, Chile and Peru, among others.
Of the 2009 budget, US$ 11.652 billion will be invested in organic growth, corresponding to 81.8% of
total spending, with US$ 10.178 billion allocated to project execution and US$ 1.473 billion to
research and development (R&D).
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Expenses with R&D include US$ 736 million set aside for our global mineral exploration program,
US$ 510 million for conceptual, pre-feasibility and feasibility studies to develop mineral deposits
already identified, and US$ 227 million to be invested in new processes, technological innovation
and adaptation.
We are investing in the exploration of iron ore, nickel, copper, bauxite, potash, phosphate, coal,
uranium, and natural gas in over 20 countries in the Americas, Europe, Africa, Asia and Australia,
to widen our future growth options.
The exploration of uranium and natural gas is part of our strategic goal to optimize and diversify
our energy matrix with a view to reducing costs and mitigating price and supply risks.
The expenditures with conceptual, pre-feasibility and feasibility studies are the next step
following a successful mineral exploration stage. The magnitude of these investments reflects the
vast options for growth opportunities available to us. Meanwhile, the rise in funds set aside for
investments in new processes, technological innovations and to adapt existing technologies is
driven by our goal to continuously improve efficiency and maximize our competitive advantages.
The main projects in terms of financial disbursements in 2009 are: Carajás 130 Mtpy (US$ 798
million), Serra Sul (US$ 675 million), Tubarão VIII (US$ 527 million), Oman (US$ 458 million), Onça
Puma (US$ 597 million), Salobo (US$ 459 million), CAP (US$ 405 million), Moatize (US$ 444 million),
Bayóvar (US$ 279 million) and Barcarena (US$ 314 million).
Six projects are expected to be concluded in 2009: Onça Puma, Southeastern Corridor, Additional
10Mtpy, Carborough Downs, CSA, and Tres Valles2, while eight will be delivered in 2008.
Amongst them, Zuhai, Samarco III, Fazendão, Dalian, Paragominas II and Alunorte 6&7 have already
been delivered, while Vargem Grande I3 and Goro will come on stream by the end of the
year.
Investments to sustain existing operations are estimated at US$ 2.584 billion, which represents 4.3%
of our asset base in June 2008.
US$ 4.785 billion will be invested in non-ferrous minerals, representing 33.6% of the total capex
for 2009, while ferrous minerals will receive investments of US$ 4.179 billion, 29.4% of total
capex. Expenditures in infrastructure include US$ 822 million in power generation and US$ 3.027
billion in logistics, in which the bulk will be dedicated to support our plans to expand our iron
ore production capacity. We plan to invest US$ 808 million in the coal business in 2009, which
involves mainly the expansion of Carborough Downs and the development of the Moatize mine.
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Tres Valles is now the name of the former Papomono
project, which envolves a new copper mine in Chile, with na annual production
capacity of 18.000 metric tons of copper cathode. |
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Vargem Grande is now the name of the former Itabiritos
project, which involves the construction of a pelletizing plant with an annual
production capacity of 7 million metric tons in the Brazilian state of Minas
Gerais. |
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INVESTIMENT BUDGET US$ million
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By category |
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2009 |
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% |
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Organic growth |
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11,652 |
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81.8 |
% |
Projects |
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10,178 |
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71.5 |
% |
R&D |
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1,473 |
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10.3 |
% |
Support of existing operations |
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2,584 |
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18.2 |
% |
Total |
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14,235 |
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100.0 |
% |
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By business area |
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2009 |
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% |
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Ferrous minerals |
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4,179 |
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29.4 |
% |
Non-ferrous minerals |
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4,785 |
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33.6 |
% |
Logistics |
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3,027 |
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21.3 |
% |
Coal |
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808 |
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5.7 |
% |
Power Generation |
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822 |
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5.8 |
% |
Steel |
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357 |
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2.5 |
% |
Others |
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257 |
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1.8 |
% |
Total |
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14,235 |
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100.0 |
% |
Focus on corporate social responsibility
In line with our strategic priorities, investments in corporate social responsibility in 2009 will
amount to US$ 900 million, 19.2% above the expenditures planned for 2008.
Vale plans to invest US$ 641 million in 2009 in protection and conservation of the environment, a
34.9% increase in comparison to the 2008 budget of US$ 475 million. The disbursements programmed for
social projects reach US$ 259 million, against US$ 280 million budgeted for 2008.
Project development in 2009
Ferrous minerals profitable growth with structural changes
Simultaneously to the planned expansion of our iron ore production capacity, our investments will
involve some structural changes.
A major part of the planned expansion will be accomplished through the execution of greenfield
projects in Carajás, including investments in new mines, processing plants and, particularly, in
logistics infra-structure. Given the very large volumes to be carried, a highly efficient logistics
system is extremely important for the competitiveness of the iron ore operations.
The capex cost per metric ton of new capacity will increase compared to brownfield projects
delivered in the past years, such as Fábrica Nova, Capão Xavier and Brucutu, as a consequence of
the large investments in logistics. On the other hand, the new projects will contribute to reduce
average
operational costs and to improve the average quality of iron ore output, while the expansion in
infrastructure allows for future production capacity increases at much lower costs.
In order to strengthen our competitive position in the global market, we will invest in the
downstream of iron ore and logistics operations, including pelletizing plants in Brazil, the
Middle East, Southeast Asia and China maritime transportation, distribution centers in the
Middle East, Southeast Asia and China and steel plants in Brazil.
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Due to the deterioration in iron ore quality worldwide, our investments to increase Carajás iron
ore production and to build new pellet plants seek to capture the higher value in products that
contain a superior value-in-use for the steel industry.
The creation of a dedicated maritime shuttle service between Brazil and Asia is part of the
logistics solution for the iron ore business between our maritime terminals and Asian clients, and
will contribute to reduce the cost volatility of this product for the steelmakers, enhancing our
competitiveness. Asia is the largest market for iron ore and is expected to remain as the main
driver of future demand growth.
The creation of iron ore regional distribution centers will give us more operational flexibility,
making it easier to penetrate domestic markets, thus shifting the boundaries of the seaborne
market.
Regarding the steel industry, our strategy is to hold temporary stakes in steelmaking projects in
Brazil, obtaining in exchange long term contracts to supply all iron ore or pellets needed for
these operations.
Carajás 130 Mtpy will add 30 Mtpy to the current capacity of the northern range of Carajás and has
an estimated capex of US$ 2.478 billion. It involves the installation of a new beneficiation plant
and investments in logistics assets (car dumpers, stockyards, and terminals). The expected start-up
has been postponed to 1H11, depending on obtaining the environmental licenses. For 2009, the capex
budget is US$ 798 million.
In order to partially compensate for the delay of Carajás 130 Mtpy, Additional 10 Mtpy, a
brownfield project, is being developed in the northern range of Carajás. The capex cost per ton is
relatively low, US$ 29, as the project mainly involves the increase in the capacity of iron ore
beneficiation. The operation start-up is scheduled for the second half of 2009 and US$ 84 million
will be spent in 2009.
Serra Sul, the largest greenfield project in the history of Vale and also in the iron ore industry,
will add in its initial phase 90 Mtpy to our production capacity. The cost of investment was
revised to US$ 11.297 billion from US$ 10.094 billion. The bulk of the cost increase is due to the
larger scope of the logistics infrastructure. The advance in engineering projections resulted in an
increased number of equipment to be bought, new rail paths to be duplicated, and one hump yard.
As the project is still in a preliminary phase of development, there is potential to cut its capex
costs a goal we are strongly pursuing.
In addition to the development of the new mine, a large dry beneficiation plant with processing
capacity of 90 Mtpy will be built. Serra Sul is a logistics intensive project: US$ 7.752 billion -
68.6% of the total capex will be invested on the railroad and maritime terminal. They encompass
the duplication of 546 km of the EFC railroad, construction of a 104 km rail branch, crossing
yards, bridges, overpasses, tunnels, loading area, purchase of 5,540 wagons and 70 locomotives, new
car dumpers, stockyards, stocking and loading equipment, load lines, ship loaders and the fourth
pier with two berths in the Ponta da Madeira maritime terminal.
The conclusion of Serra Sul is expected for the second half of 2012. In 2009, investments will
total US$ 675 million. The project is subject to approval by the Board of Directors.
In the Southeastern System, investments allocated to the Apolo project, previously named
Maquiné-Baú, were revised to US$ 2.509 billion from US$ 2.207 billion. The project will have a
production capacity of 24 Mtpy with start-up scheduled for the first half of 2013. The project is
subject to approval by the Board of Directors.
To support the transportation of iron ore produced in the Southeastern System we are developing the
Southeastern Corridor project to expand the capacity of the Vitória a Minas Railroad (EFVM) and the
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port of Tubarão. The conclusion of this project is expected for 1H09. Total investment for 2009 is
US$ 163 million.
Tubarão VIII will be the eighth pelletizing plant at the port of Tubarão, in Vitória, in the state
of Espírito Santo, with start-up scheduled for the second half of 2010 and production capacity of
7.5 Mtpy. The total cost of the project is US$ 636 million. In 2009, investments are planned to
reach US$ 527 million.
The Oman project encompasses the construction of a pelletizing plant with production capacity of 9
Mtpy of direct reduction pellets and a distribution center with capacity to handle 40 Mtpy at the
Sohar port in Oman. The total capex is US$ 1.356 billion, with investments of US$ 458 million for
2009. The start up is planned for the 2H10.
We are also investing in the construction of 12 very large ore carriers (VLOCs), each one with a
capacity of 400,000 deadweight tons (dwt), the worlds largest ore carriers. The total cost is
US$ 1.650 billion and the disbursement in 2009 will be US$ 154 million. The delivery of the first of
these vessels is scheduled for the first half of 2011 and the completion of the order is expected
to take place in the following year.
The increase in iron ore sales in Brazil, a country that has considerable comparative advantages in
steel production, will be expedited through investments in steel plants associated with large
global steel producers.
The ThyssenKrupp CSA (CSA) plant is under construction, while three other projects are currently
under feasibility studies Baosteel CSV (CSV), Companhia Siderúrgica de Pecém (CSP) and Aços
Laminados do Pará (Marabá).
CSA will produce 5 million metric tons of steel slabs in a plant under construction in the state of
Rio de Janeiro, Brazil, demanding 8.5 million metric tons of iron ore and pellet per year to be
exclusively supplied by Vale. Start-up is scheduled for the second half of 2009. Vale total
investment in the project will be US$ 630 million, of which US$ 139 million to be disbursed in 2009.
Vale is participating in an integrated slab plant project (CSV), with initial production capacity
of 5 million metric tons per year, in a joint venture with Baosteel, the largest steel producer in
China. Vale ´s stake in the total capital of CSV will be 20%, with associated investments of
US$ 1.046 billion, and an estimated disbursement of US$ 65 million for 2009.
The plant will be located in Ubú, in the municipality of Anchieta, in the Brazilian state of
Espírito Santo, and the project, which is still subject to approval by the Boards of Directors of
Vale and Baosteel, is expected to start up in the second half of 2012.
Associated to the CSV project, we are investing in a new railroad, Litorânea Sul, which will be 165
km long and will serve the Anchieta industrial complex and a new port to be built in Ubú. The
estimated total cost of this project, which is still subject to Board of Directors approval, has
been revised to US$ 935 million after the development of the engineering stage. The conclusion is
scheduled for the first half of 2012, with planned disbursement for 2009 totaling US$ 107 million.
In partnership with Dongkuk Steel and JFE Steel Corporation, Vale is studying a project to build a
steel slab plant in the Brazilian state of Ceará with a production capacity up to 6 million metric
tons per year (CSP). According to the plans, our stake in CSP capital is expected to be 20%, which
would result in an estimated investment of US$ 1.004 billion. The development of this project is
pending the conclusion of feasibility studies and the approval of its shareholders.
Vale will also invest in the construction of a steel plant, in Marabá, state of Pará, Brazil, with
production capacity of 2.5 million metric tons per year of semi-finished steel, which will involve
an estimated
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investment of US$ 3.3 billion and start up expected for 2013. The feasibility study is
currently being conducted and investment expected for 2009 is US$ 43 million. The project is subject
to Board of Directors approval.
Non ferrous minerals profitable growth with diversification
Vale has the availability of significant and very attractive growth options in nickel, bauxite,
alumina, copper and fertilizers.
We are the mining company with the highest potential for nickel production growth, given the size
and quality of proven and probable reserves the worlds largest and our global portfolio of
projects in Brazil, Canada, New Caledonia and Indonesia.
Vale is concluding Goro, in New Caledonia, and Onça Puma, Brazil. Given their respective ramp-ups,
we expect Goro output to begin to be delivered to the market in 2Q09 while Onça Puma only in 3Q09.
Onça Puma is built on deposits of nickel laterites saprolites in the state of Pará, Brazil, and
expected to reach a nominal capacity of 58,000 tpy of nickel contained in ferronickel, its final
product. The investment for this project is estimated at US$ 2.297 billion, with US$ 597 million
allocated to 2009. Onça Puma is expected to come on stream in the first half of 2009.
The development of Totten, in Sudbury, Canada, has already started. Vermelho, in Carajás, Brazil,
was postponed in order to reevaluate the process and technology so as to exploit more efficiently
its reserves. Meanwhile, we have started the feasibility study of Piauí, state of Piauí, Brazil.
We will disburse US$ 112 million in 2009 for the development of Totten, in Sudbury, Ontario, Canada,
a century-old mineral province rich in nickel sulfide with numerous by-products. The purpose of
the project is the re-opening of the Totten mine, closed in 1972, to produce 13 million metric tons
of ore with an average grade of 1.33% Ni, 1.81% Cu and 0.120 oz of precious metals per metric ton,
over a 20-year period. The total cost is estimated at US$ 362 million, with completion forecast for
the first half of 2011. The new mine will have a nickel-producing capacity of 8,200 tpy with copper
and precious metals as by-products.
The expansion of the Clarabelle Mill, the processing plant in Sudbury, yet to be approved by the
Board, consists of increasing ore beneficiation capacity, while improving the nickel and copper
recovery rates. The estimated total cost is US$ 1.272 billion and the capex budgeted for 2009 is
US$ 50 million. We estimate the conclusion to happen in the second half of 2011.
Aiming to reduce nickel production costs, we are investing in the CC Deep project, which involves
the replacement of the two current shafts in the Copper Cliff North and Copper Cliff South mines,
in Sudbury, by one single shaft, along with the associated infrastructure. The new operation will
enable a reduction of 25% in the operating costs and deeper exploration of the mine to 5,200 feet.
The estimated total investment is US$ 814 million, of which US$ 138 million is expected for 2009.
Start-up is forecast for the first half of 2013.
Pursuant to an agreement with the Government of the Province of Newfoundland and Labrador, we will
build a commercial nickel processing facility in Newfoundland and Labrador to produce 50,000 metric
tons of finished nickel per year, together with up to 5,000 metric tons of copper and 2,500 metric
tons of cobalt, utilizing the ore from the Ovoid mine in our Voisey Bay mining site. The decision
about the technology to be employed in this project will be made at the end of this year. The
investment is subject to Board approval.
At the moment, nickel concentrates produced at the Voiseys Bay facilities are sent for smelting
and refining to our operations in Thompson, Manitoba, and Sudbury, Ontario, while the copper
concentrate is shipped directly to clients.
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In our operations on the Island of Sulawesi, Indonesia, a third hydroelectric power plant, Karebbe,
located on the Larona River, which will supply 90 MW, is under construction. This project will
eliminate the use of diesel generators that currently complement the power generation required by
the operations. In addition to the cost reduction in an energy intensive operation (nickel
laterite saprolite), Karebbe will enable the production of 90,000 tpy of nickel-in-matte in
Sorowako, providing an increase of its nominal capacity. The total capex is estimated at US$ 410
million, with US$ 119 million to be disbursed in 2009. Karebbe is expected to come on stream in the
second half of 2010.
Goro, Onça Puma and Totten will produce additional new nominal capacity while Clarabelle Mill, CC
Deep and Karebbe will contribute to cost reduction and productivity increases. However, depending
on the nickel price environment we have the option to extend the duration of the projects ramp up
and/or postpone their conclusion.
Vale has two copper projects under development: Salobo, in Brazil, and Tres Valles (formerly
Papomono), in Chile. The operation of the hydro-metallurgic plant (UHC) has begun and the Board of
Directors has approved the expansion of the Salobo project.
UHC is testing the application of hydro-metallurgical technology CESL on an industrial scale. The
patent for this technology was acquired by Vale, with a view to the processing of more complex
copper minerals to produce copper cathodes. The confirmation of positive results obtained in
previous tests developed in a pilot plant will make feasible the development of one Carajás project
with potential to produce up to 160,000 metric tons of copper.
In the first phase of development of the Salobo copper deposit in Carajás, state of Pará, Brazil,
the nominal capacity was expanded to 127,000 tpy of copper contained in concentrate, with 130,000
ounces of gold per year as a by-product. The concentrate will be processed using conventional
smelting technology. The capex for the project is estimated at US$ 1.152 billion, including US$ 459
million in 2009. Salobo is scheduled to come on stream in the first half of 2010.
At the same time, we are developing an expansion of Salobo, which will boost the beneficiation
capacity to 24 from 12 Mtpy of ROM, with an additional output of 127,000 metric tons of copper in
concentrate per year. The scope of the project contemplates the expansion of the industrial and
support facilities, raising the height of the tailing dam and increasing mine movement. The
estimated total capex is US$ 855 million, of which US$ 39 million will be disbursed in 2009. The
conclusion of this expansion is scheduled for the second half of 2011.
Tres Valles, in the Coquimbo region of Chile, will have an estimated nominal production capacity of
18,000 tpy of copper cathode, using a SX-EW (solvent extraction electrowinning) processing plant.
The total cost of the project is US$ 102 million, with a disbursement for 2009 of US$ 56 million and
scheduled conclusion for the second half of 2009.
Vales strategy for the aluminum business is focused on the organic growth of upstream assets,
through the development of its high quality bauxite reserves and the very efficient low-cost
alumina operations.
As recently announced, we will build a new alumina refinery, Companhia de Alumina do Pará (CAP),
and expand our Paragominas bauxite mine (Paragomias III), both located in the Brazilian state of
Pará.
CAP will be responsible for the implementation and operation of an alumina refinery, located in
Barcarena, close to the alumina refinery of our subsidiary Alunorte. CAP will be 80% owned by Vale,
and 20% by Hydro Aluminium.
The initial production capacity of the refinery will be 1.86 Mtpy of alumina, through two lines of
930,000 tpy each. The new refinery has potential for future capacity expansions up to 7.4 Mtpy.
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The estimated total capex for phase one of CAP is US$ 2.2 billion. The project implementation is
beginning this month and the operation start-up is expected to take place in the first half of
2011. The estimated disbursement for 2009 is US$ 405 million.
Paragominas III will supply the bauxite to be consumed by the CAP refinery. The estimated total
capex is US$ 487 million, of which US$ 81 million in 2009, and it will increase the capacity of our
Paragominas mine to 14.85 from the current 9.9 Mtpy. Paragominas III is expected to start up
operations simultaneously with the first stage of CAP, in the first half of 2011.
We are developing the Bayóvar phosphate deposit, in Peru, and studying potash projects in Brazil
(Carnalita) and Argentina (Neuquén).
Bayóvar involves an open-pit mine in the district of Sechura, Province of Piura, Peru, with nominal
production capacity of 3.9 Mtpy of phosphoric concentrate, and a maritime terminal. The main
implementation license was already obtained. Estimated total capex is US$ 479 million, with expenses
of US$ 279 million in 2009. Conclusion is planned for the second half of 2010.
Coal building a new business
In the first half of 2007 we acquired coal assets in Australia. Currently, we are managing the ramp
up of these operations and intending to continue to invest in order to build a coal business with a
global scale and competitiveness similar to our other mining businesses. The 2009 budget plans
capital expenditures of US$ 808 million for the coal operations.
We are investing in the expansion of the Carborough Downs underground mine, in Central Queensland,
Australia. This project will increase nominal capacity to 4.8 Mtpy by 2011, from the current
capacity of 1.0 Mtpy. The estimated capex is US$ 330 million, of which US$ 138 million will be
invested in 2009.
Vale has obtained all the required licenses from the Government of Mozambique for the construction
of the Moatize mine, in the province of Tete. Moatize will have a nominal production capacity of
11.0 Mtpy: 8.5 Mtpy of metallurgical coal and 2.5 Mtpy of thermal coal. The construction start-up
is pending the conclusion of negotiations involving railroad transportation and port handling
services. We estimate that construction will take 36 months. The estimated total cost of this
project is US$ 1.398 billion, with expenses of US$ 444 million in 2009.
In sum, coal is an industry in which we definitely want to be a major global player.
Power generation enhancing the infrastructure
Energy management and generation is a key priority. As a large consumer of energy, we believe that
investing in power generation to meet our consumption needs is an efficient way to protect against
price volatility, regulatory uncertainties and supply risks.
Currently, we generate 25% of our global electricity consumption from our own power plants located
in Brazil, Canada and Indonesia.
We are investing in the construction of three power plants: Karebbe, in Indonesia, a hydroelectric
power plant dedicated to our nickel operations in Sorowako, Barcarena, a coal fired power plant,
and Estreito, a hydropower plant, both in Brazil.
The Barcarena thermal power plant, located in the Brazilian state of Pará, will have an installed
capacity of 600MW. The project is 100% owned by Vale. Completion is targeted for the second half of
2011. This
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plant will consume 1.8 Mtpy of thermal coal and the estimated total investment in the
project is US$ 898 million, US$ 314 million of which will be spent in 2009.
The Estreito hydroelectric power plant, located on the Tocantins River, on the border of the
Brazilian states of Maranhão and Tocantins, will have an installed capacity of 1,087 MW. Estreito
is expected to come on stream in the second half of 2010. We own a 30% stake in the consortium that
has the concession to build and operate the plant. Our estimated share of the total investment is
US$ 514 million, with US$ 149 million to be disbursed in 2009.
We aim to diversifying and optimizing our energy matrix by using hydropower and thermal coal,
seeking to identify natural gas deposits in Brazil and uranium deposits in Canada and Australia,
and studying the usage of renewable fuels, such as biodiesel.
Description of the main projects
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Budget |
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US$ million |
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Business |
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Project |
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2009 |
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Total |
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Status |
Ferrous Minerals/
Logistics
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Carajás 130 Mtpy
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798 |
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2,478 |
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This project will add 30 Mtpy to current capacity. It comprises
investments in the installation of a new plant, composed of
primary crushing, processing and classification units and
significant investments in logistics. The purchase of equipment
and work on the fourth car dumper and stockyards is already under
way. Start-up planned for 1H11, depending on concession of
environmental licenses. |
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Carajás
additional 10 Mtpy
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84 |
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290 |
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This project will add 10 Mtpy of iron ore to the current
capacity. It involves investment the overhauling of a dry plant
and the acquisition of a new one. Start-up expected for 2H09. |
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Carajás Serra Sul
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675 |
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11,297 |
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Located on the Southern range of Carajás, in the Brazilian state
of Pará, this project will have a capacity of 90 Mtpy. Completion
is scheduled for 2H12 subject to obtaining the environment
licenses. The project is still subject to approval by the Board
of Directors. |
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Apolo
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54 |
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2,509 |
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Project in the Southern System with a production capacity of 24
Mtpy of iron ore. Start-up expected for 1H13. The project is
still subject to approval by the Board of Directors. |
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Southeastern
Corridor
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163 |
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553 |
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Expansion of the Vitória a Minas Railroad (EFVM) and the port of
Tubarão. The fifth car dumper is working at full capacity and the
ship loaders are being assembled in China. Conclusion planned for
1H09. |
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Tubarão VIII
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527 |
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636 |
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Pelletizing plant to be built at the port of Tubarão, in the
Brazilian state of Espírito Santo, with a 7.5 Mtpy capacity.
Civil engineering work has started. Project being implemented
with completion scheduled for 2H10. |
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Oman
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458 |
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1,356 |
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Project for the construction of a pelletizing plant in the Sohar
industrial district, Oman, in the Middle East, for the production
of 9 Mpty of direct reduction pellets and a distribution center
with capacity to handle 40 Mpty. Start up planned for 2H10. |
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Litorânea Sul
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107 |
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935 |
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The Litôranea Sul Railroad will be 165 kilometers long and will
give access to the port of Ubu in the state of Espírito Santo.
Completion of investments is scheduled for 1H12. Subject to
approval by the Board of Directors.
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Budget |
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US$ million |
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Business |
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Project |
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2009 |
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Total |
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Status |
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Non-Ferrous Minerals |
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Onça Puma |
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597 |
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2,297 |
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The project will have a nominal production capacity of 58,000
metric tons per year of nickel in ferronickel form, its final
product. Civil engineering work concluded and electromechanical assembly under way. Conclusion planned for 1H09. |
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Totten
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112 |
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362 |
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Mine in Sudbury, Canada, aiming to produce 8,200 tpy of nickel,
copper and precious metals as by-products. Project being
implemented and conclusion planned for 1H11. |
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Karebbe
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119 |
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410 |
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Karebbe hydroelectric power plant in Sulawesi, Indonesia aims to
supply 90MW for the Indonesian operations, targeting production
cost reduction by substitution of oil as fuel. Work started and
main equipment purchased. Scheduled to start up in 1H10. |
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Salobo
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459 |
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1,152 |
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The project will have a production capacity of 127,000 metric
tons of copper in concentrate. Project implementation under way
and civil engineering has started. Conclusion of work scheduled
for 1H10. |
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Salobo expansion
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39 |
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855 |
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The project will expand the Solobo mine annual production capacity
From 127.000 to 254,000 metric tons of copper in concentrate.
Conclusion is estimated for 2H11. |
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Tres Valles
(formerly Papomono)
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56 |
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102 |
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Located in the Coquimbo region in Chile, with an annual
production capacity of 18,000 metric tons of copper cathode.
Critical equipment already being bought. Conclusion expected for
2H09. |
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Bayóvar
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279 |
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479 |
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Open pit mine in Peru with nominal capacity of 3.9 million metric
tons per year of phosphate. Main implementation license obtained.
Project under implementation with conclusion scheduled for 2H10. |
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CAP
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405 |
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2,200 |
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The new alumina refinery will be located in Barcarena, in the
Brazilian state of Pará. The plant will have a production
capacity of 1.86 Mtpy of alumina, with potential for a future
expansion to produce up to 7.4 mtpy. Completion is expected in
1H11. |
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Paragominas III
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81 |
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487 |
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The third phase, Paragominas III, will add 4.95 Mtpy of bauxite
to existing capacity and completion is scheduled for 1H11. |
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Coal
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Carborough Downs
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138 |
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330 |
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Expansion of the Carborough Downs underground coal mine in
Central Queensland, Australia. This project includes the
installation of a longwall and the duplication of the coal
handling and preparation plant (CHPP) to be concluded in 2H09. It
will allow the mine to achieve 4.4 Mtpy capacity in 2011. |
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Moatize
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444 |
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1,398 |
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This project is located in Mozambique and will have a production
capacity of 11 million tons, of which 8.5 million tons of
metallurgic coal and 2.5 million tons of thermal coal. Expected
to be completed in 1Q11, but still pending the conclusion of the
negotiation for the logistics solution and subject to approval by
the Board of Directors. |
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Energy
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Barcarena
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314 |
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898 |
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Project for the construction of a coal fired power plant with
installed capacity of 600 MW in Barcarena, state of Pará, Brazil.
ANEEL concession was granted in July 2008 but work depends on
obtaining the environmental license to start. Completion planned
for the end of 2H11. |
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Estreito
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149 |
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514 |
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Hydroelectric power plant on the Tocantins river, between the
states of Maranhão and Tocantins, Brazil, has already obtained
the implementation license, and is being built. Vale has a 30%
share in the consortium that will build and operate the plant,
which will have a capacity of 1,087 MW. Completion is planned for
2H10. |
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Press Release |
Additional growth options
In addition to the projects with flows of capital expenditure budgeted for 2009, Vale has several
other growth options that can be exploited in the future depending on our assessment of market
conditions.
For instance, in iron ore mining we have Serra Leste, a project in Carajás, state of Pará. Once the
decision is made, the development of Serra Leste can be started depending only on environmental
licenses.
In the same mining district, Carajás, there are four copper projects under study: Cristalino, Polo,
Hidro 160 and Furnas, with a joint estimated nominal capacity in excess of 500,000 metric tons.
Our future nickel growth options include Vermelho and Piaui, in Brazil, Pomalaa and Sorowako II, in
Indonesia.
Two potash projects are under study: Carnalita, state of Sergipe, Brazil, and Neuquen, province of
Neuquen, Argentina. These two projects can add 3 million metric tons to our current production
capacity. Bayóvar, our first phosphate project is being developed, while we have other growth
options, such as Evate, in Mozambique, and Bayóvar II, Peru.
In the coal business, there is further growth potential through the development of Ellensfield,
Eagle Downs and Belvedere, in Australia, and Moatize II, in Mozambique.
Additional information about the 2009 budget capex will be provided at the conference call and
webcast on October 24th, 2008.
For further information, please contact:
+55-21-3814-4540
Roberto Castello Branco: roberto.castello.branco@vale.com
Alessandra Gadelha: alessandra.gadelha@vale.com
Marcus Thieme: marcus.thieme@vale.com
Patricia Calazans: patricia.calazans@vale.com
Theo Penedo: theo.penedo@vale.com
Tacio Neto: tacio.neto@vale.com
This press release may include declarations that present Vales expectations in relation to future
events or results. All declarations, when based upon future expectations and not on historical
facts involve various risks and uncertainties. Vale cannot guarantee that such declarations will
come to be correct. These risks and uncertainties include factors related to the following: (a)
countries where we operate, mainly Brazil and Canada; (b) global economy; (c) capital markets; (d)
iron ore and nickel businesses and their dependence upon the global steel industry, which is
cyclical by nature; (e) high degree of global competition in the markets which Vale operates. To
obtain further information on factors that may give origin to results different from those
forecasted by Vale, please consult the reports filed with the Brazilian Securities and Exchange
Commission (CVM), the Autorité des Marchés Financiers (AMF), and with the U.S. Securities and
Exchange Commission (SEC), including the most recent Annual Report Vale Form 20F and 6K forms.
12
Signatures
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused
this report to be signed on its behalf by the undersigned, thereunto duly authorized.
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COMPANHIA VALE DO RIO DOCE
(Registrant)
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Date: October 16, 2008 |
By: |
/s/ Roberto Castello Branco
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Roberto Castello Branco |
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Director of Investor Relations |
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