Form 6-K
Table of Contents

 
 
United States
Securities and Exchange Commission
Washington, D.C. 20549
FORM 6-K
Report of Foreign Private Issuer
Pursuant to Rule 13a-16 or 15d-16
of the
Securities Exchange Act of 1934
For the month of
October 2009
Vale S.A.
Avenida Graça Aranha, No. 26
20030-900 Rio de Janeiro, RJ, Brazil
(Address of principal executive office)
(Indicate by check mark whether the registrant files or will file annual reports under cover of Form 20-F or Form 40-F.)
(Check One) Form 20-F þ Form 40-F o
(Indicate by check mark if the registrant is submitting the Form 6-K in paper as permitted by Regulation S-T Rule 101(b)(1))
(Check One) Yes o No þ
(Indicate by check mark if the registrant is submitting the Form 6-K in paper as permitted by Regulation S-T Rule 101(b)(7))
(Check One) Yes o No þ
(Indicate by check mark whether the registrant by furnishing the information contained in this Form is also thereby furnishing information to the Commission pursuant to Rule 12g3-2(b) under the Securities Exchange Act of 1934.)
(Check One) Yes o No þ
(If “Yes” is marked, indicate below the file number assigned to the registrant in connection with Rule 12g3-2(b). 82-          .)
 
 

 

 


 

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Press Release
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Vale — 3Q09 Production Report
RETURNING TO GROWTH
Rio de Janeiro, October 28, 2009 — Vale S.A. (Vale) showed improving operational performance in the third quarter of 2009, highlighted by the production increase of iron ore (+11.5%), pellets (+87.5%), ferroalloys (+116.5%), bauxite (+15.7%), alumina (+5.5%), potash (+17.4%), kaolin (+8.1%), and metallurgical coal (+64.5%) relative to the levels of 2Q09.
The rise in iron ore and pellet output is particularly important given the underlying expansion of capacity utilization, a very important movement in a highly capital intensive industry where fixed costs are responsible for a major share of operational costs.
After an initial phase of acceleration primarily led by Asian and other emerging economies, the global recovery is in transition towards a broadening base of growth. This has already begun with the recovery spreading to developed economies while the pace of growth in emerging Asia tends to moderate relative to the two-digit marginal rates of expansion seen in 2Q09. One of the most important implications of these developments is that the macroeconomic scenario is laying the ground for a robust and sustainable cycle of growing demand for minerals and metals. As a consequence, we expect to continue to promote increases in capacity utilization simultaneously to the development of our large pipeline of projects in order to deliver substantial capacity expansion in various business segments over the next few years.
FERROUS MINERALS
Iron ore
                                                                 
                                            % Change     % Change     % Change  
000’ metric tons   3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
IRON ORE
    85,884       57,696       64,334       238,422       168,891       11.5 %     -25.1 %     -29.2 %
Southeastern System
    33,476       22,068       25,528       93,108       64,221       15.7 %     -23.7 %     -31.0 %
Itabira
    11,553       8,205       8,939       34,100       23,128       8.9 %     -22.6 %     -32.2 %
Mariana
    10,501       6,963       7,834       28,497       21,001       12.5 %     -25.4 %     -26.3 %
Minas Centrais
    11,132       6,900       8,482       29,765       19,820       22.9 %     -23.8 %     -33.4 %
Urucum
    289             273       747       273       n.a.       -5.6 %     -63.4 %
Southern System
    23,025       15,108       15,684       64,863       40,643       3.8 %     -31.9 %     -37.3 %
Minas Itabirito
    6,649       5,006       5,403       18,973       12,883       7.9 %     -18.7 %     -32.1 %
Vargem Grande
    7,703       5,514       5,697       21,640       15,344       3.3 %     -26.0 %     -29.1 %
Paraopeba
    8,673       4,588       4,584       24,249       12,415       -0.1 %     -47.1 %     -48.8 %
Carajás
    26,751       20,480       22,941       74,189       63,698       12.0 %     -14.2 %     -14.1 %
Samarco
    2,633       40       182       6,262       328       353.5 %     -93.1 %     -94.8 %
Given the end of destocking of iron ore and the recovery of carbon steel production in Brazil, Western Europe, Japan and non-China Asia, the global demand for iron ore has strengthened.
Our iron ore production amounted to 64.3 Mt1,2 in 3Q09, increasing by 11.5% relative to 2Q09. In the first nine months of 2009, it totaled 168.9 Mt, 29.2% lower than 9M08.
 
     
1  
Mt = million metric tons
 
2  
Production in 3Q09 was 64.2 Mt under US GAAP

 

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At Carajás, iron ore output was 22.9 Mt, slightly above the level reached in 2Q09. Carajás operating activities are running a little below its nominal annual capacity of 100 Mtpy, as we are prioritizing cost optimization over production volumes. The high-quality low-cost Carajás iron ore represented 35.7% of our total production in 3Q09, against 31.1% in 3Q08.
The future of our iron ore capacity increasingly relies on Carajás. It is one of the richest mineral provinces in the world, with 7.2 billion metric tons of proven and probable reserves and huge resources of the best iron ore, with high iron content and very low impurities. The focus on Carajás is an important move towards maximizing the profitability of our ferrous minerals operations, given the lower operational costs and the price premium over other iron ores arising from its superior value-in-use to the steel industry.
The Southeastern System, which encompasses the Itabira, Mariana, Minas Centrais and Urucum iron ore mining sites, produced 25.5 Mt, 15.7% higher than 2Q09. The Gongo Soco mine, which has a nominal capacity of 6.1 Mtpy and is part of the Minas Centrais complex, resumed operations in July. Urucum also resumed its operations during the quarter. Currently, we are operating all the 13 mines of the Southeastern System.
The Southern System, which comprises Minas Itabirito, Vargem Grande and Paraopeba, produced 15.7 Mt in 3Q09, 3.8% higher than 2Q09. In spite of the output increase, we still keep two of the ten Southern System mines shutdown due to their higher costs.
Pellets
                                                                 
                                            % Change     % Change     % Change  
000’ metric tons   3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
PELLETS
    12,748       4,251       7,970       37,095       15,550       87.5 %     -37.5 %     -58.1 %
Tubarão I and II
    1,666       1,338       1,311       4,953       3,159       -2.0 %     -21.3 %     -36.2 %
Fábrica
    1,091                   3,200       235       n.a.       n.a.       -92.7 %
São Luís
    1,876                   5,170       3       n.a.       n.a.       n.a.  
Vargem Grande
          222       809             1,034       265.3 %     n.a.       n.a.  
Nibrasco
    2,559       1,141       2,404       6,857       3,641       110.7 %     -6.1 %     -46.9 %
Kobrasco
    1,281                   3,810       889       n.a.       n.a.       -76.7 %
Hispanobras
    581             125       1,729       125       n.a.       -78.5 %     -92.8 %
Itabrasco
    1,040             656       2,937       656       n.a.       -37.0 %     -77.7 %
Samarco
    2,654       1,551       2,665       6,534       5,364       71.9 %     0.4 %     -17.9 %
Our total production reached 8.0 Mt1 against 4.3 Mt in 2Q09, increasing 87.5% qoq. In 3Q09, we produced 5.2 Mt of blast furnace pellets and 2.8 Mt of direct reduction pellets.
The end of destocking, rising carbon steel output and lower prices led to a stronger than expected demand recovery for pellets at this stage of the cycle. To meet client demand, the Itabrasco and Hispanobras plants, at Tubarão, resumed operations in July and August, respectively. Our joint venture Samarco was operating its three plants by the end of quarter and the Kobrasco plant resumed operations in mid-October. Therefore, currently there are eleven plants in operation in Brazil and only the wholly-owned Fábrica (4.5 Mtpy) and São Luis (7.0 Mtpy) are still shutdown, reflecting a significant change relatively to the situation prevailing in the first quarter of the year.
Our newest plant, Vargem Grande (VGR), whose nominal capacity is 7 Mtpy, started the ramp up at the end of 1Q09 and produced 809,000 metric tons in 3Q09, versus 220,000 t in 2Q09. VGR is located in the Southern System, near Nova Lima, in the Brazilian state of Minas Gerais.
     
 
 
1  
Production in 3Q09 was 5.2 Mt under US GAAP

 

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Manganese ore and ferroalloys
                                                                 
                                            % Change     % Change     % Change  
000’ metric tons   3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
MANGANESE ORE
    694       550       449       1,892       1,112       -18.2 %     -35.2 %     -41.2 %
Azul
    561       448       378       1,611       869       -15.8 %     -32.7 %     -46.0 %
Urucum
    75       56       41       188       137       -26.5 %     -45.2 %     -27.3 %
Other mines
    58       45       31       93       105       -32.2 %     -47.0 %     13.6 %
 
                                                               
FERROALLOYS
    130       27       59       391       135       116.5 %     -54.5 %     -65.5 %
Brazil
    78       8       24       229       65       211.5 %     -69.6 %     -71.5 %
Dunkerque
    16             10       55       10       n.a.       -40.3 %     -82.2 %
Mo I Rana
    30       20       26       91       60       30.1 %     -14.9 %     -33.9 %
Urucum
    5                   16             n.a.       n.a.       n.a.  
Manganese ore production reached 449,000 metric tons (t) in 3Q09, decreasing 18.2% relative to the 550,000 t produced in 2Q09. The Azul mine, our largest manganese mine, was stopped temporarily for preventive and structure maintenance during July.
Ferroalloy output increased to 59,300 t from 27,400 t in 2Q09. In 3Q09 we produced 34,200 t of ferrosilicon manganese alloys (FeSiMn), 21,500 t of high-carbon manganese alloys (FeMnAc) and 3,600 t of medium-carbon manganese alloys (FeMnMC).
In 3Q09, we kept three of the four ferroalloy plants in Brazil running. Our operations in Dunkerque, France, resumed production after the stoppage for electric furnace maintenance. Thus, the higher rate of capacity utilization in both operations has contributed to a quarter-on-quarter increase of 26,000 t ferroalloy output.
The ferroalloy plant in Mo I Rana, Norway, also showed better performance, producing 26,000 t in 3Q09, against 20,000 t in 2Q09.

 

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NON-FERROUS MINERALS
Nickel
                                                                 
                                            % Change     % Change     % Change  
000’ metric tons   3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
NICKEL1
    72       59       33       202       157       -44.7 %     -54.9 %     -22.4 %
Sudbury
    18       15       5       56       42       -66.8 %     -73.5 %     -25.6 %
Thompson
    8       8       5       21       19       -45.3 %     -40.3 %     -10.5 %
Voisey’s Bay
    22       16       3       58       36       -82.5 %     -87.5 %     -38.5 %
Sorowako
    19       18       20       54       54       9.0 %     5.5 %     1.0 %
Others*
    5       2             12       6       -81.7 %     -93.6 %     -54.4 %
     
*  
External feed purchased from third parties and processed into finished nickel in our operations
The Copper Cliff North mine at Sudbury and the Birchtree mine in Thompson have once again been recognized for safety excellence. For the third year in a row, CC North received the Canadian National John T. Ryan trophy, as the safest metal mine in the country, reaching over 2.3 million hours of work without a disabling injury. Birchtree received a regional John T. Ryan trophy as the safest mine in the Prairies, Northwest Territories and Nunavut region.
Total finished nickel production was 32,700 t in 3Q09, down from 59,000 t in 2Q09. The decrease relative to 2Q09 is chiefly due to the strikes at the Sudbury and Voisey’s Bay sites in Canada that began in July and August, 2009, respectively, after the union rejected the company’s settlement proposal for a new three-year collective bargaining agreement.
Our proposal aims to provide the right incentives for labor productivity growth. The goal is to enhance the foundations of our long-term competitiveness in the nickel business. We strongly believe that this is the way to maintain sustainable value creation for our shareholders, and to keep providing sustainable benefits for other stakeholders, in particular for our employees, the communities where we operate and society at large.
In the first nine months of the year our production reached 157,000 t against 202,000 t in the same period of 2008.
Finished nickel production using Sudbury ore-source, was 4,900 t in 3Q09, down 9,800 t from 2Q09.
Production at Thompson, in the province of Manitoba, was 4,600 t in 3Q09, down 3,700 t from 2Q09. Thompson was shutdown in August for previously scheduled regular maintenance. In addition, the re-start of operations was slowed by problems in the power delivery to the processing mill and refinery.
Finished nickel production from Voisey’s Bay feed was 2,700 t in 3Q09, against 15,700 t in 2Q09 and 21,900 t in 3Q08.
Finished nickel production sourced from Sorowako matte amounted to 20,200 t in 3Q09, rising 9.0% relative to the 18,500 t produced in 2Q09. The quarter-on-quarter increase is mainly explained by the use of in-process matte inventory at our Matsuzaka refinery, in Japan.
 
     
1  
The figures shown for finished nickel production do not include the quantities produced from nickel concentrates purchased from other companies and processed externally under tolling arrangements. These volumes were 1,400 t in 3Q08, 1,800 t in 2Q09 and zero in 3Q09.
 
   
Figures for our operations at Sudbury and Thompson include only the production from feed originating from our own mines. They exclude any concentrates purchased from third parties, which are subsequently processed in our operations.

 

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Bauxite
                                                                 
                                            % Change     % Change     % Change  
000’ metric tons   3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
BAUXITE
    3,198       2,854       3,303       8,087       9,142       15.7 %     3.3 %     13.0 %
Trombetas
    1,883       1,418       1,600       5,245       4,520       12.9 %     -15.0 %     -13.8 %
Paragominas
    1,316       1,436       1,703       2,842       4,623       18.6 %     29.4 %     62.7 %
In 3Q09 our bauxite production amounted to 3.3 Mt, 15.7% higher than 2Q09 and 3.3% above the volume for 3Q08.
The Paragominas bauxite mine produced 1.7 Mt in 3Q09, an all-time high figure, up 18.6% against 2Q09, due to the improvement in the productivity of the second plant.
Paragominas is linked to the Alunorte alumina refinery by the first bauxite pipeline in the world. The mine is operating at 69% of its nominal capacity, as since the onset of the operations its product has presented smaller granules than expected, causing underperformance. To eliminate this problem at the refinery plant we have ordered additional filters. The employment of these filters is expected to allow the operation of Paragominas to run at its nominal capacity of 9.9 Mtpy from 1H10 onwards.
Vale’s attributable production at Trombetas amounted to 1.6 Mt, up 12.9% quarter-over-quarter.
Alumina
                                                                 
                                            % Change     % Change     % Change  
000’ metric tons   3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
ALUMINA
    1,309       1,436       1,515       3,431       4,433       5.5 %     15.7 %     29.2 %
Alunorte
    1,309       1,436       1,515       3,431       4,433       5.5 %     15.7 %     29.2 %
The production of alumina at the Barcarena refinery totaled 1.5 Mt in 3Q09, the second largest quarterly output in our history. It has increased 5.5% on a quarter-on-quarter basis, and it was close to the refinery nominal capacity of 6.26 million metric tons per year.
Aluminum
                                                                 
                                            % Change     % Change     % Change  
000’ metric tons   3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
ALUMINUM
    140       113       113       407       347       0.3 %     -19.1 %     -14.8 %
Albras
    115       113       113       340       338       0.3 %     -1.9 %     -0.7 %
Valesul
    25                   67       9       n.a.       n.a.       n.a.  
Aluminum production was 113,000 t in 3Q09, the same level reached in 2Q09, as the Albras smelter is running near its nominal capacity of 455,000 tpy.
As previously mentioned, Valesul has ceased its aluminum smelting operations, becoming a producer of billets for extrusion, using purchased aluminum ingots and scrap as its main raw materials as from April 1st, 2009. Its production of billets was 8,800 t in 3Q09.

 

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Copper
                                                                 
                                            % Change     % Change     % Change  
000’ metric tons   3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
COPPER
    80       61       31       230       166       -49.2 %     -61.2 %     -28.1 %
Sossego
    33       29       31       93       89       6.5 %     -6.0 %     -4.2 %
Sudbury
    31       14             87       39       -96.9 %     -98.6 %     -54.8 %
Thompson
          1             1       1       -82.7 %     -64.8 %     -14.2 %
Voisey’s Bay
    13       11             39       24       -103.0 %     -102.6 %     -39.0 %
Others
    3       6             9       12       -99.7 %     -99.5 %     31.8 %
Vale’s copper production in 3Q09 was 31,000 t, with a decrease of 49.2% compared to 2Q09, which is explained by the strikes at the Sudbury and Voisey’s Bay operations. In 2008, both operations combined represented 55% of our total copper production.
Production of copper in concentrates by the Sossego mine at Carajás was 31,000 t in 3Q09 against 29,000 t in 2Q09.
Nickel by-products
                                                                 
                                            % Change     % Change     % Change  
    3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
COBALT (tons)
    750       632       97       2,036       1,442       -84.6 %     -87.0 %     -29.2 %
Sudbury
    210       172       2       511       359       -99.1 %     -99.3 %     -29.7 %
Thompson
    44       48       31       146       111       -35.7 %     -29.5 %     -24.0 %
Voisey’s Bay
    447       394       64       1,226       908       -83.6 %     -85.6 %     -25.9 %
Others
    50       17       1       153       64       -97.0 %     -99.0 %     -58.5 %
 
                                                               
PLATINUM (000’ oz troy)
    44       47       16       123       102       -66.4 %     -64.5 %     -17.3 %
Sudbury
    44       47       16       123       102       -66.4 %     -64.5 %     -17.3 %
 
                                                               
PALLADIUM (000’ oz troy)
    66       68       27       169       148       -60.5 %     -59.5 %     -12.5 %
Sudbury
    66       68       27       169       148       -60.5 %     -59.5 %     -12.5 %
 
                                                               
GOLD (000’ oz troy)
    24       19       4       65       47       -81.4 %     -85.1 %     -27.7 %
Sudbury
    24       19       4       65       47       -81.4 %     -85.1 %     -27.7 %
 
                                                               
SILVER (000’ oz troy)
    650       504       20       1,734       1,219       -96.1 %     -97.0 %     -29.7 %
Sudbury
    650       504       20       1,734       1,219       -96.1 %     -97.0 %     -29.7 %
In 3Q09, cobalt production reached only 97 metric tons, an 84.6% quarter-on-quarter decrease, due to the strikes at the Sudbury, Port Colborne and Voisey’s Bay operations.
Volumes of platinum and palladium produced by the Acton refinery, in the United Kingdom, were also impacted by the strike at the Sudbury operations, whose ores are an important source of feed for Acton.

 

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Potash
                                                                 
                                            % Change     % Change     % Change  
000’ metric tons   3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
POTASH
    172       159       186       505       531       17.2 %     8.3 %     5.1 %
Taquari-Vassouras
    172       159       186       505       531       17.2 %     8.3 %     5.1 %
Production at Taquari-Vassouras in 3Q09 was 186,000 t, 17.2% higher than 2Q09. The rise in output is explained by the better use of the assets in the mine due to improvements in the infrastructure, maintenance and operations.
In 9M09, production increased 5.1%, reaching 531,000 t against 505,000 t in 9M08.
Kaolin
                                                                 
                                            % Change     % Change     % Change  
000’ metric tons   3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
KAOLIN
    314       194       210       898       542       8.1 %     -33.2 %     -39.7 %
PPSA
    136       93       83       429       233       -10.7 %     -38.9 %     -45.7 %
Cadam
    178       101       126       470       309       25.6 %     -28.8 %     -34.3 %
In 3Q09 kaolin production reached 210,000 t, increasing 8.1% relatively to 2Q09, when it was recorded at 194,000 t, responding to stronger demand from Asia.
CADAM, which is responsible for serving the Asian market, expanded production to 126,000 t, in a 25.6% increase vis-à-vis 2Q09. On the other hand, PPSA, which produces products destined to other markets where demand remains weak, delivered 83,000 t in 3Q09, 10.7% lower than the 2Q09.

 

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(IMAGE)
COAL
Coal
                                                                 
                                            % Change     % Change     % Change  
000’ metric tons   3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
METALLURGICAL COAL
    686       513       844       2,104       1,869       64.5 %     23.0 %     -11.2 %
Integra Coal
    448       224       456       1,307       986       103.7 %     1.8 %     -24.5 %
Carborough Downs
    76       134       127       304       359       -5.6 %     67.2 %     18.4 %
Broadlea
    60       57       114       204       227       101.1 %     89.8 %     11.3 %
Others
    103       98       148       290       296       49.9 %     43.6 %     1.9 %
 
                                                               
THERMAL COAL
    362       989       858       899       2,285       -13.3 %     137.2 %     154.1 %
El Hatillo
          460       315             775       -31.6 %     n.a.       n.a.  
Integra Coal
    116       194       147       373       599       -24.0 %     26.8 %     60.3 %
Broadlea
    209       153       209       432       470       36.5 %     -0.1 %     8.9 %
Others
    37       182       187       94       442       2.5 %     410.6 %     368.8 %
Vale’s total coal production reached a record of 1.7 Mt in 3Q09. It was comprised of 844,000 t of metallurgical coal and 858,000 t of thermal coal. Output of metallurgical coal has increased 64.5% on a qoq basis while thermal coal volumes dropped 13.3%.
Production of metallurgical coal at Integra Coal, located in the state of New South Wales, Australia, was up 103.7% in 3Q09 compared with 2Q09. At the same time, its thermal coal output was 24.0% lower, as mining was concentrated on a section with a higher proportion of metallurgical coal during the quarter.
The recently acquired thermal coal mine of El Hatillo produced 315,000 t against 460,000 in the previous quarter. We have decided on a temporary production cutback at El Hatillo to adjust it to the shipment program, given the weak demand for thermal coal in the Atlantic. El Hatillo is an open pit coal mine located in the Cesar Department, a major Colombian coal producing region.
Combined total production at Carborough Downs and Broadlea, in the state of Queensland, Australia, reached 449,000 t in 3Q09, 30.7% above 2Q09. Carborough Downs is an underground mine which is currently implementing a longwall operation to make feasible a capacity increase to 4.4 Mt per year. Broadlea is a small open pit mine which shares a coal handling preparation plant (CHPP) with Carborough Downs and acts a support to it. The joint production of Broadlea and Carborough Downs is transported through the Goonyella rail corridor, connecting the mines of Central Queensland’s Bowen Basin to the Dalrymple Bay Coal Terminal.

 

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Table of Contents

(VALE LOGO)
Vale Production Report — US GAAP*
1,000 metric tons (unless stated otherwise)
                                                                 
                                            % Change     % Change     % Change  
    3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
IRON ORE
    83,252       57,656       64,153       232,160       168,562       11.3 %     -22.9 %     -27.4 %
Southeastern System
    33,476       22,068       25,528       93,108       64,221       15.7 %     -23.7 %     -31.0 %
Itabira
    11,553       8,205       8,939       34,100       23,128       8.9 %     -22.6 %     -32.2 %
Mariana
    10,501       6,963       7,834       28,497       21,001       12.5 %     -25.4 %     -26.3 %
Minas Centrais
    11,132       6,900       8,482       29,765       19,820       22.9 %     -23.8 %     -33.4 %
Urucum
    289             273       747       273       n.a.       -5.6 %     -63.4 %
Southern System
    23,025       15,108       15,684       64,863       40,643       3.8 %     -31.9 %     -37.3 %
Minas Itabirito
    6,649       5,006       5,403       18,973       12,883       7.9 %     -18.7 %     -32.1 %
Vargem Grande
    7,703       5,514       5,697       21,640       15,344       3.3 %     -26.0 %     -29.1 %
Paraopeba
    8,673       4,588       4,584       24,249       12,415       -0.1 %     -47.1 %     -48.8 %
Carajás
    26,751       20,480       22,941       74,189       63,698       12.0 %     -14.2 %     -14.1 %
 
                                                               
PELLETS
    9,514       2,700       5,180       26,927       9,616       91.8 %     -45.6 %     -64.3 %
Tubarão I and II
    1,666       1,338       1,311       4,953       3,159       -2.0 %     -21.3 %     -36.2 %
Fábrica
    1,091                   3,200       235       n.a.       n.a.       -92.7 %
São Luís
    1,876                   5,170       3       n.a.       n.a.       n.a.  
Vargem Grande
          222       809             1,034       265.3 %     n.a.       n.a.  
Nibrasco
    2,559       1,141       2,404       6,857       3,641       110.7 %     -6.1 %     -46.9 %
Kobrasco
    1,281                   3,810       889       n.a.       n.a.       -76.7 %
Itabrasco
    1,040             656       2,937       656       n.a.       -37.0 %     -77.7 %
 
                                                               
MANGANESE ORE
    694       550       449       1,892       1,112       -18.2 %     -35.2 %     -41.2 %
Azul
    561       448       378       1,611       869       -15.8 %     -32.7 %     -46.0 %
Urucum
    75       56       41       188       137       -26.5 %     -45.2 %     -27.3 %
Other mines
    58       45       31       93       105       -32.2 %     -47.0 %     13.6 %
 
                                                               
FERROALLOYS
    130       27       59       391       135       116.5 %     -54.5 %     -65.5 %
Brazil
    78       8       24       229       65       211.5 %     -69.6 %     -71.5 %
Dunkerque
    16             10       55       10       n.a.       -40.3 %     -82.2 %
Mo I Rana
    30       20       26       91       60       30.1 %     -14.9 %     -33.9 %
Urucum
    5                   16             n.a.       n.a.       n.a.  
 
                                                               
NICKEL
    72       59       33       202       157       -44.7 %     -54.9 %     -22.4 %
Sudbury
    18       15       5       56       42       -66.8 %     -73.5 %     -25.6 %
Thompson
    8       8       5       21       19       -45.3 %     -40.3 %     -10.5 %
Voisey’s Bay
    22       16       3       58       36       -82.5 %     -87.5 %     -38.5 %
Sorowako
    19       18       20       54       54       9.0 %     5.5 %     1.0 %
Others **
    5       2             12       6       -81.7 %     -93.6 %     -54.4 %
 
                                                               
COPPER
    80       61       31       230       166       -49.2 %     -61.2 %     -28.1 %
Sossego
    33       29       31       93       89       6.5 %     -6.0 %     -4.2 %
Sudbury
    31       14             87       39       -96.9 %     -98.6 %     -54.8 %
Thompson
          1             1       1       -82.7 %     -64.8 %     -14.2 %
Voisey’s Bay
    13       11             39       24       -103.0 %     -102.6 %     -39.0 %
Others
    3       6             9       12       -99.7 %     -99.5 %     31.8 %
 
                                                               
BAUXITE
    1,316       1,436       1,703       2,842       4,623       18.6 %     29.4 %     62.7 %
Paragominas
    1,316       1,436       1,703       2,842       4,623       18.6 %     29.4 %     62.7 %
 
                                                               
ALUMINA
    1,309       1,436       1,515       3,431       4,433       5.5 %     15.7 %     29.2 %
Alunorte
    1,309       1,436       1,515       3,431       4,433       5.5 %     15.7 %     29.2 %
 
                                                               
ALUMINUM
    140       113       113       407       347       0.3 %     -19.1 %     -14.8 %
Albras
    115       113       113       340       338       0.3 %     -1.9 %     -0.7 %
Valesul
    25                   67       9       n.a.       n.a.       n.a.  

 

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Table of Contents

(VALE LOGO)
Vale Production Report — US GAAP*
1,000 metric tons (unless stated otherwise)
                                                                 
                                            % Change     % Change     % Change  
    3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
METALLURGICAL COAL
    686       513       844       2,104       1,869       64.5 %     23.0 %     -11.2 %
Integra Coal
    448       224       456       1,307       986       103.7 %     1.8 %     -24.5 %
Carborough Downs
    76       134       127       304       359       -5.6 %     67.2 %     18.4 %
Broadlea
    60       57       114       204       227       101.1 %     89.8 %     11.3 %
Others
    103       98       148       290       296       49.9 %     43.6 %     1.9 %
 
                                                               
THERMAL COAL
    362       989       858       899       2,285       -13.3 %     137.2 %     154.1 %
El Hatillo
          460       315             775       -31.6 %     n.a.       n.a.  
Integra Coal
    116       194       147       373       599       -24.0 %     26.8 %     60.3 %
Broadlea
    209       153       209       432       470       36.5 %     -0.1 %     8.9 %
Others
    37       182       187       94       442       2.5 %     410.6 %     368.8 %
 
                                                               
COBALT (tons)
    750       632       97       2,036       1,442       -84.6 %     -87.0 %     -29.2 %
Sudbury
    210       172       2       511       359       -99.1 %     -99.3 %     -29.7 %
Thompson
    44       48       31       146       111       -35.7 %     -29.5 %     -24.0 %
Voisey’s Bay
    447       394       64       1,226       908       -83.6 %     -85.6 %     -25.9 %
Others
    50       17       1       153       64       -97.0 %     -99.0 %     -58.5 %
 
                                                               
PLATINUM (000’ oz troy)
    44       47       16       123       102       -66.4 %     -64.5 %     -17.3 %
Sudbury
    44       47       16       123       102       -66.4 %     -64.5 %     -17.3 %
 
                                                               
PALLADIUM (000’ oz troy)
    66       68       27       169       148       -60.5 %     -59.5 %     -12.5 %
Sudbury
    66       68       27       169       148       -60.5 %     -59.5 %     -12.5 %
 
                                                               
GOLD (000’ oz troy)
    24       19       4       65       47       -81.4 %     -85.1 %     -27.7 %
Sudbury
    24       19       4       65       47       -81.4 %     -85.1 %     -27.7 %
 
                                                               
SILVER (000’ oz troy)
    650       504       20       1,734       1,219       -96.1 %     -97.0 %     -29.7 %
Sudbury
    650       504       20       1,734       1,219       -96.1 %     -97.0 %     -29.7 %
 
                                                               
POTASH
    172       159       186       505       531       17.2 %     8.3 %     5.1 %
Taquari-Vassouras
    172       159       186       505       531       17.2 %     8.3 %     5.1 %
 
                                                               
KAOLIN
    314       194       210       898       542       8.1 %     -33.2 %     -39.7 %
PPSA
    136       93       83       429       233       -10.7 %     -38.9 %     -45.7 %
Cadam
    178       101       126       470       309       25.6 %     -28.8 %     -34.3 %
     
*  
Under US GAAP, Vale consolidates the total production volumes of companies in which it has more than 50% of the voting capital and effective control
 
**  
The nickel concentrate is purchased from third-parties and processed by Vale Inco

 

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(VALE LOGO)
Vale Production Report — Consolidated BR GAAP*
1,000 metric tons (unless stated otherwise)
                                                                 
                                            % Change     % Change     % Change  
    3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
IRON ORE
    85,884       57,696       64,334       238,422       168,891       11.5 %     -25.1 %     -29.2 %
Southeastern System
    33,476       22,068       25,528       93,108       64,221       15.7 %     -23.7 %     -31.0 %
Itabira
    11,553       8,205       8,939       34,100       23,128       8.9 %     -22.6 %     -32.2 %
Mariana
    10,501       6,963       7,834       28,497       21,001       12.5 %     -25.4 %     -26.3 %
Minas Centrais
    11,132       6,900       8,482       29,765       19,820       22.9 %     -23.8 %     -33.4 %
Urucum
    289             273       747       273       n.a.       -5.6 %     -63.4 %
Southern System
    23,025       15,108       15,684       64,863       40,643       3.8 %     -31.9 %     -37.3 %
Minas Itabirito
    6,649       5,006       5,403       18,973       12,883       7.9 %     -18.7 %     -32.1 %
Vargem Grande
    7,703       5,514       5,697       21,640       15,344       3.3 %     -26.0 %     -29.1 %
Paraopeba
    8,673       4,588       4,584       24,249       12,415       -0.1 %     -47.1 %     -48.8 %
Carajás
    26,751       20,480       22,941       74,189       63,698       12.0 %     -14.2 %     -14.1 %
Samarco
    2,633       40       182       6,262       328       353.5 %     -93.1 %     -94.8 %
 
                                                               
PELLETS
    12,748       4,251       7,970       37,095       15,550       87.5 %     -37.5 %     -58.1 %
Tubarão I and II
    1,666       1,338       1,311       4,953       3,159       -2.0 %     -21.3 %     -36.2 %
Fábrica
    1,091                   3,200       235       n.a.       n.a.       -92.7 %
São Luís
    1,876                   5,170       3       n.a.       n.a.       n.a.  
Vargem Grande
          222       809             1,034       265.3 %     n.a.       n.a.  
Nibrasco
    2,559       1,141       2,404       6,857       3,641       110.7 %     -6.1 %     -46.9 %
Kobrasco
    1,281                   3,810       889       n.a.       n.a.       -76.7 %
Hispanobras
    581             125       1,729       125       n.a.       -78.5 %     -92.8 %
Itabrasco
    1,040             656       2,937       656       n.a.       -37.0 %     -77.7 %
Samarco
    2,654       1,551       2,665       6,534       5,364       71.9 %     0.4 %     -17.9 %
 
                                                               
MANGANESE ORE
    694       550       449       1,892       1,112       -18.2 %     -35.2 %     -41.2 %
Azul
    561       448       378       1,611       869       -15.8 %     -32.7 %     -46.0 %
Urucum
    75       56       41       188       137       -26.5 %     -45.2 %     -27.3 %
Other mines
    58       45       31       93       105       -32.2 %     -47.0 %     13.6 %
 
                                                               
FERROALLOYS
    130       27       59       391       135       116.5 %     -54.5 %     -65.5 %
Brazil
    78       8       24       229       65       211.5 %     -69.6 %     -71.5 %
Dunkerque
    16             10       55       10       n.a.       -40.3 %     -82.2 %
Mo I Rana
    30       20       26       91       60       30.1 %     -14.9 %     -33.9 %
Urucum
    5                   16             n.a.       n.a.       n.a.  
 
                                                               
NICKEL
    72       59       33       202       157       -44.7 %     -54.9 %     -22.4 %
Sudbury
    18       15       5       56       42       -66.8 %     -73.5 %     -25.6 %
Thompson
    8       8       5       21       19       -45.3 %     -40.3 %     -10.5 %
Voisey’s Bay
    22       16       3       58       36       -82.5 %     -87.5 %     -38.5 %
Sorowako
    19       18       20       54       54       9.0 %     5.5 %     1.0 %
Others
    5       2             12       6       -81.7 %     -93.6 %     -54.4 %
 
                                                               
COPPER
    80       61       31       230       166       -49.2 %     -61.2 %     -28.1 %
Sossego
    33       29       31       93       89       6.5 %     -6.0 %     -4.2 %
Sudbury
    31       14             87       39       -96.9 %     -98.6 %     -54.8 %
Thompson
          1             1       1       -82.7 %     -64.8 %     -14.2 %
Voisey’s Bay
    13       11             39       24       -103.0 %     -102.6 %     -39.0 %
Others
    3       6             9       12       -99.7 %     -99.5 %     31.8 %

 

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(VALE LOGO)
Vale Production Report — Consolidated BR GAAP*
1,000 metric tons (unless stated otherwise)
                                                                 
                                            % Change     % Change     % Change  
    3Q08     2Q09     3Q09     9M08     9M09     3Q09/2Q09     3Q09/3Q08     9M09/9M08  
 
                                                               
BAUXITE
    3,198       2,854       3,303       8,087       9,142       15.7 %     3.3 %     13.0 %
Trombetas
    1,883       1,418       1,600       5,245       4,520       12.9 %     -15.0 %     -13.8 %
Paragominas
    1,316       1,436       1,703       2,842       4,623       18.6 %     29.4 %     62.7 %
 
                                                               
ALUMINA
    1,309       1,436       1,515       3,431       4,433       5.5 %     15.7 %     29.2 %
Alunorte
    1,309       1,436       1,515       3,431       4,433       5.5 %     15.7 %     29.2 %
 
                                                               
ALUMINUM
    140       113       113       407       347       0.3 %     -19.1 %     -14.8 %
Albras
    115       113       113       340       338       0.3 %     -1.9 %     -0.7 %
Valesul
    25                   67       9       n.a.       n.a.       n.a.  
 
                                                               
METALLURGICAL COAL
    686       513       844       2,104       1,869       64.5 %     23.0 %     -11.2 %
Integra Coal
    448       224       456       1,307       986       103.7 %     1.8 %     -24.5 %
Broadlea
    60       57       114       204       227       101.1 %     89.8 %     11.3 %
Carborough Downs
    76       134       127       304       359       -5.6 %     67.2 %     18.4 %
Other
    103       98       148       290       296       49.9 %     43.6 %     1.9 %
 
                                                               
THERMAL COAL
    362       989       858       899       2,285       -13.3 %     137.2 %     154.1 %
El Hatillo
          460       315             775       -31.6 %     n.a.       n.a.  
Integra Coal
    116       194       147       373       599       -24.0 %     26.8 %     60.3 %
Broadlea
    209       153       209       432       470       36.5 %     -0.1 %     8.9 %
Others
    37       182       187       94       442       2.5 %     410.6 %     368.8 %
 
                                                               
COBALT (tons)
    750       632       97       2,036       1,442       -84.6 %     -87.0 %     -29.2 %
Sudbury
    210       172       2       511       359       -99.1 %     -99.3 %     -29.7 %
Thompson
    44       48       31       146       111       -35.7 %     -29.5 %     -24.0 %
Voisey’s Bay
    447       394       64       1,226       908       -83.6 %     -85.6 %     -25.9 %
Others
    50       17       1       153       64       -97.0 %     -99.0 %     -58.5 %
 
                                                               
PLATINUM (000’ oz troy)
    44       47       16       123       102       -66.4 %     -64.5 %     -17.3 %
Sudbury
    44       47       16       123       102       -66.4 %     -64.5 %     -17.3 %
 
                                                               
PALLADIUM (000’ oz troy)
    66       68       27       169       148       -60.5 %     -59.5 %     -12.5 %
Sudbury
    66       68       27       169       148       -60.5 %     -59.5 %     -12.5 %
 
                                                               
GOLD (000’ oz troy)
    24       19       4       65       47       -81.4 %     -85.1 %     -27.7 %
Sudbury
    24       19       4       65       47       -81.4 %     -85.1 %     -27.7 %
 
                                                               
SILVER (000’ oz troy)
    650       504       20       1,734       1,219       -96.1 %     -97.0 %     -29.7 %
Sudbury
    650       504       20       1,734       1,219       -96.1 %     -97.0 %     -29.7 %
 
                                                               
POTASH
    172       159       186       505       531       17.2 %     8.3 %     5.1 %
Taquari-Vassouras
    172       159       186       505       531       17.2 %     8.3 %     5.1 %
 
                                                               
KAOLIN
    314       194       210       898       542       8.1 %     -33.2 %     -39.7 %
PPSA
    136       93       83       429       233       -10.7 %     -38.9 %     -45.7 %
Cadam
    178       101       126       470       309       25.6 %     -28.8 %     -34.3 %
     
*  
1) Under Consolidated BR GAAP, Vale consolidates the total production of all the companies in which it has more than 50% of the voting capital and effective control.
 
 
2) For the companies in which Vale has shared control (Samarco, Hispanobras and MRN), consolidation is proportional to Vale’s stake in the company.
 
 
3) The production volumes of companies in which Vale has minority interests are not consolidated.

 

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(VALE LOGO)
For further information, please contact:
+55-21-3814-4540
Roberto Castello Branco: roberto.castello.branco@vale.com
Alessandra Gadelha: alessandra.gadelha@vale.com
Patrícia Calazans: patrícia.calazans@vale.com
Samantha Pons: samantha.pons@vale.com
Theo Penedo: theo.penedo@vale.com
This press release may include declarations that present Vale’s expectations in relation to future events or results. All declarations, when based upon future expectations and not on historical facts involve various risks and uncertainties. Vale cannot guarantee that such declarations will come to be correct. These risks and uncertainties include factors related to the following: (a) countries where we operate, mainly Brazil and Canada; (b) global economy; (c) capital markets; (d) iron ore and nickel businesses and their dependence upon the global steel industry, which is cyclical by nature; (e) factors of high degree of global competition in the markets which Vale operates. To obtain further information on factors that may give origin to results different from those forecasted by Vale, please consult the reports filed with the Brazilian Securities and Exchange Commission (CVM), the Autorité des Marchés Financiers (AMF), and with the U.S. Securities and Exchange Commission (SEC), including the most recent Annual Report — Vale Form 20F and 6K forms.

 

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Signatures
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
         
  Vale S.A.
(Registrant)
 
 
Date: October 28, 2009  By:   /s/ Roberto Castello Branco    
    Roberto Castello Branco   
    Director of Investor Relations   

 

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