e10vq
Page 1 of 25
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-Q
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Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 |
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For Quarterly Period Ended
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September 30, 2006
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or, |
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o |
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Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 |
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For the transition period from
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to |
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Commission File Number
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1-5415 |
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A. M. Castle & Co.
(Exact name of registrant as specified in its charter)
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Maryland
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36-0879160 |
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(State or Other Jurisdiction of
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(I.R.S. Employer Identification No.) |
incorporation of organization) |
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3400 North Wolf Road, Franklin Park, Illinois
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60131 |
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(Address of Principal Executive Offices)
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(Zip Code) |
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Registrants telephone, including area code
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847/455-7111 |
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None
(Former name, former address and former fiscal year, if changed since last report)
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or
for such shorter period that the registrant was required to file such reports), and (2) has
been subject to such filing requirements for the past 90 days. Yes X No
Indicate by check mark whether the registrant is a large accelerated filer; an accelerated
filer, or a non-accelerated filer. See definition of accelerated filer and large accelerated
filer in Rule 12b-2 of the Exchange Act. (check one):
Large Accelerated Filer Accelerated Filer X Non-Accelerated Filer
Indicated by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of
the Exchange Act.
Yes No X
Indicate the number of shares outstanding of each of the issuers classes of common stock, as
of the latest practicable date.
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Class
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Outstanding at September 30, 2006 |
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Common Stock, $0.01 Par Value
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17,013,371 shares |
Preferred Stock, $0.01 Par Value
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12,000 shares |
Page 2 of 25
A. M. CASTLE & CO.
Part I. FINANCIAL INFORMATION
Page 3 of 25
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CONSOLIDATED BALANCE SHEETS |
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(Dollars in thousands) |
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As of |
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Unaudited |
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Sept 30, |
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Dec 31 |
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2006 |
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2005 |
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ASSETS |
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Current assets |
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Cash and cash equivalents |
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$ |
9,756 |
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$ |
37,392 |
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Accounts receivable, less allowances of $3,263 at September 30, 2006
and $1,763 at December 31, 2005 |
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182,023 |
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107,064 |
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Inventories (principally on last-in, first-out basis)
(latest cost higher by $121,865 at September 30, 2006 and $104,036
at December 31, 2005) |
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216,216 |
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119,306 |
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Other current assets |
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13,996 |
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6,351 |
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Total current assets |
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421,991 |
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270,113 |
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Investment in joint venture |
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13,000 |
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10,850 |
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Goodwill |
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99,208 |
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32,222 |
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Intangible assets |
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68,520 |
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70 |
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Prepaid pension cost |
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39,082 |
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41,946 |
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Other assets |
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6,462 |
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4,112 |
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Property, plant and equipment, at cost |
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Land |
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5,224 |
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4,772 |
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Buildings |
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48,641 |
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45,890 |
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Machinery and equipment |
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138,458 |
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127,048 |
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192,323 |
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177,710 |
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Less accumulated depreciation |
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(121,080 |
) |
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(113,288 |
) |
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71,243 |
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64,422 |
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Total assets |
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$ |
719,506 |
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$ |
423,735 |
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LIABILITIES AND STOCKHOLDERS EQUITY |
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Current liabilities |
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Accounts payable |
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$ |
144,298 |
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$ |
103,246 |
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Accrued liabilities |
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32,972 |
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21,535 |
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Current and deferred income taxes |
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10,863 |
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7,052 |
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Short-term debt |
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129,223 |
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Current portion of long-term debt |
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12,527 |
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6,233 |
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Total current liabilities |
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329,883 |
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138,066 |
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Long-term debt, less current portion |
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97,718 |
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73,827 |
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Deferred income taxes |
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48,618 |
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21,903 |
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Deferred gain on sale of assets |
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5,907 |
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5,967 |
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Pension and postretirement benefit obligations |
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9,181 |
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8,467 |
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Commitments and contingencies |
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Stockholders equity |
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Preferred stock, $0.01 par value 10,000,000 shares
authorized; 12,000 shares issued and outstanding |
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11,239 |
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11,239 |
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Common stock, $0.01 par value authorized 30,000,000
shares; issued and outstanding 17,013,371 at September 30, 2006
and 16,605,714 at December 31, 2005 |
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170 |
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166 |
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Additional paid-in capital |
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67,772 |
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60,916 |
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Retained earnings |
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152,670 |
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110,530 |
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Accumulated other comprehensive income |
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3,281 |
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2,370 |
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Treasury stock, at cost 411,235 shares at September 30, 2006
and 546,065 shares at December 31, 2005 |
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(6,933 |
) |
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(9,716 |
) |
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Total stockholders equity |
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228,199 |
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175,505 |
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Total liabilities and stockholders equity |
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$ |
719,506 |
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$ |
423,735 |
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The accompanying notes are an integral part of these statements
Page 4 of 25
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CONSOLIDATED STATEMENTS OF INCOME |
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For the Three |
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For the Nine |
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(Dollars in thousands, except per share data) |
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Months Ended |
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Months Ended |
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Unaudited |
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Sept 30, |
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Sept 30, |
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2006 |
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2005 |
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2006 |
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2005 |
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Net sales |
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$ |
300,809 |
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$ |
234,551 |
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$ |
855,610 |
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$ |
731,721 |
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Cost of material sold |
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214,792 |
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163,956 |
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606,136 |
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512,705 |
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Gross material margin |
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86,017 |
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70,595 |
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249,474 |
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219,016 |
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Plant and delivery expense |
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30,117 |
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27,920 |
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88,720 |
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81,635 |
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Sales, general, and administrative expense |
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26,847 |
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23,405 |
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76,805 |
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69,509 |
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Depreciation and amortization expense |
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3,225 |
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2,205 |
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8,323 |
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6,752 |
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Total operating expense |
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60,189 |
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53,530 |
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173,848 |
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157,896 |
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Operating income |
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25,828 |
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17,065 |
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75,626 |
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61,120 |
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Interest expense, net |
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(1,903 |
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(1,765 |
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(3,949 |
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(5,875 |
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Discount on sale of accounts receivable |
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(127 |
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(1,127 |
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Income before income taxes and equity earnings
of joint venture |
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23,925 |
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15,173 |
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71,677 |
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54,118 |
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Income taxes |
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(9,470 |
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(5,673 |
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(29,110 |
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(21,888 |
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Income before equity in earnings of joint venture |
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14,455 |
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9,500 |
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42,567 |
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32,230 |
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Equity in earnings of joint venture |
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1,037 |
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817 |
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3,332 |
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3,342 |
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Net income |
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15,492 |
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10,317 |
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45,899 |
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35,572 |
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Preferred dividends |
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(235 |
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(240 |
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(720 |
) |
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(720 |
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Net income applicable to common stock |
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$ |
15,257 |
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$ |
10,077 |
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$ |
45,179 |
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$ |
34,852 |
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Basic earnings per share |
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$ |
0.82 |
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$ |
0.63 |
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$ |
2.46 |
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$ |
2.19 |
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Diluted earnings per share |
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$ |
0.82 |
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$ |
0.56 |
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$ |
2.45 |
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$ |
1.93 |
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Dividends per common share |
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$ |
0.06 |
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$ |
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$ |
0.18 |
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$ |
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The accompanying notes are an integral part of these statements
Page 5 of 25
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CONSOLIDATED STATEMENTS OF CASH FLOWS |
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(Dollars in thousands) |
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For the Nine Months |
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Unaudited |
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Ended Sept 30, |
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2006 |
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2005 |
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Cash flows from operating activities: |
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Net income |
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$ |
45,899 |
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$ |
35,572 |
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Adjustments to reconcile net income to net cash
from operating activities: |
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Depreciation and amortization |
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8,323 |
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6,752 |
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Amortization of deferred gain |
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(559 |
) |
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(639 |
) |
Equity in earnings from joint venture |
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(3,332 |
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(3,342 |
) |
Stock compensation expense |
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2,911 |
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|
2,607 |
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Deferred tax provision |
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4,730 |
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|
241 |
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Excess tax benefits from stock-based payment arrangements |
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(1,210 |
) |
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Increase (decrease) from changes, net of acquisitions, in: |
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Accounts receivable |
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(40,380 |
) |
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(35,776 |
) |
Inventories |
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(36,020 |
) |
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18,205 |
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Prepaid pension costs |
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2,865 |
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|
987 |
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Other current assets |
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(2,115 |
) |
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|
316 |
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Accounts payable |
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|
20,423 |
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(8,182 |
) |
Accrued liabilities |
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|
3,849 |
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|
4,401 |
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Income tax payable |
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(9,946 |
) |
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5,265 |
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Postretirement benefit obligations and other liabilities |
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(1,585 |
) |
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|
308 |
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Net cash (used in) from operating activities |
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(6,147 |
) |
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|
26,715 |
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Cash flows from investing activities: |
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Investments and acquisitions, net of cash acquired |
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(175,795 |
) |
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(236 |
) |
Dividends from joint venture |
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|
1,231 |
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|
1,705 |
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Capital expenditures |
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(10,170 |
) |
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(4,784 |
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Collection of note receivable |
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2,639 |
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Net cash used in investing activities |
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(184,734 |
) |
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(676 |
) |
Cash flows from financing activities: |
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Proceeds from issuance of short-term debt |
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128,943 |
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Proceeds from issuance of long-term debt |
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30,574 |
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|
4,000 |
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Repayments of long-term debt |
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(680 |
) |
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(21,542 |
) |
Preferred stock dividend |
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(720 |
) |
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|
(720 |
) |
Dividends paid |
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(3,039 |
) |
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Exercise of stock options and other |
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6,525 |
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|
597 |
|
Excess tax benefits from stock-based payment arrangements |
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|
1,210 |
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|
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|
|
|
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Net cash from (used in) financing activities |
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|
162,813 |
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(17,665 |
) |
Effect of exchange rate changes on cash and cash equivalents |
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|
432 |
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|
476 |
|
Net (decrease) increase in cash and cash equivalents |
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|
(27,636 |
) |
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|
8,850 |
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|
|
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Cash and cash equivalents beginning of year |
|
$ |
37,392 |
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|
$ |
3,106 |
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Cash and cash equivalents end of period |
|
$ |
9,756 |
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$ |
11,956 |
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|
|
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Supplemental cash disclosure cash paid during the period: |
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Interest |
|
$ |
3,391 |
|
|
$ |
6,808 |
|
|
|
|
|
|
|
|
Income taxes |
|
$ |
32,190 |
|
|
$ |
15,410 |
|
|
|
|
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|
The accompanying notes are an integral part of these statements
Page 6 of 25
A. M. Castle & Co.
Notes to Consolidated Financial Statements
September 30, 2006
(Unaudited)
1. |
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Consolidated Financial Statements |
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The consolidated financial statements included herein are unaudited. The Consolidated Balance
Sheet at December 31, 2005 is derived from the audited financial statements at that date. A. M.
Castle & Co. and subsidiaries (the Company) believe that the disclosures included herein are
adequate and make the information not misleading. However, certain information and footnote
disclosures normally included in financial statements prepared in accordance with generally
accepted accounting principles have been condensed or omitted pursuant to the rules and
regulations of the Securities and Exchange Commission (SEC). In the opinion of management, the
unaudited consolidated financial statements included herein contain all adjustments (consisting
of only normal recurring adjustments) necessary to present fairly the financial position, the
cash flows and the results of operations for the periods presented. These condensed
consolidated financial statements should be read in conjunction with the consolidated financial
statements and the notes thereto included in the Companys latest Annual Report on Form 10-K.
The 2006 interim results reported herein may not necessarily be indicative of the results of the
Companys operations for the full year. |
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2. |
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Impact of Recently Issued Accounting Principles |
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On July 13, 2006, the Financial Accounting Standards Board (FASB) issued Interpretation No. 48
(FIN No. 48) accounting for Uncertainty in Income Taxes: an interpretation of FASB Statement
No. 109. This interpretation clarifies the accounting for uncertainty in income taxes
recognized in an entitys financial statements in accordance with FAS No. 109, Accounting for
Income Taxes. FIN No. 48 prescribes a recognition threshold and measurement principles for
financial statements of tax positions taken or expected to be taken on a tax return. This
interpretation is effective for fiscal years beginning after December 15, 2006. The Company is
assessing the impact the adoption of FIN No. 48 will have on the Companys consolidated
financial position and results of operations. |
In September 2006, the FASB issued the Statement of Financial Accounting Standards (FAS)
No. 158, Employers Accounting for Defined Benefit Pension and Other Postretirement Plans,
which was an amendment of FAS No. 87, 88, 106 and 132(R). Among other items, FAS 158 requires
recognition of the overfunded or underfunded status of an entitys defined benefit
postretirement plan as an asset or liability in the financial statements, requires recognition
of the funded status of defined benefit postretirement plans in other comprehensive income. FAS
No. 158 is effective for fiscal years ending after December 15, 2006 and early application is
encouraged. The Company is currently assessing the impact that the adoption of this standard
will have on the Companys consolidated financial position.
Also, in September 2006 the FASB issued FAS No. 157, Fair Value Measurement. Among other
items, FAS No. 157 was issued to eliminate the diversity in practice that exists due to the
different definitions of fair value and the limited guidance in applying these definitions. FAS
No. 157 encourages entities to combine fair value information disclosed under FAS No. 157 with
other accounting pronouncements, including FAS No. 107, Disclosures about Fair Value of
Financial Instruments, where applicable. The guidance in this statement applies to derivatives
and other financial instruments measured at fair value under FAS No. 133, Accounting for
Derivative Instruments and Hedging Activities, at initial and in all subsequent periods. FAS
No. 157 is effective for financial statements issued for fiscal years beginning after November
15, 2007, and interim periods within those fiscal years. The Company does not expect this
interpretation will materially affect its consolidated financial results of operations or its
financial position.
Page 7 of 25
3. |
|
Acquisition |
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|
|
On September 5, 2006, the Company acquired all of the issued and outstanding capital stock
of Transtar Intermediate Holdings #2, Inc. (Transtar), a wholly owned subsidiary of
H.I.G. Transtar Inc. The results of Transtars operations have been included in the
consolidated financial statements since that date. |
Transtar is a leading supplier of high performance alloys to the aerospace and defense
industries, supporting the on-going requirements of those markets with a broad range of
inventory, processing and supply chain services. As a result of the acquisition, the
Company will have expanded access to aerospace customers and avenues to cross-sell its
other products into this growth market. The acquisition will also provide both companies
the benefits of deeper access to certain inventories and purchasing synergies, as well as
provide the Company an existing platform to markets in Asia and other international
markets. These results and the assets of Transtar are included in the Companys Metals
segment, because Transtar has similar economic and other characteristics of the Metals
segment.
The aggregate purchase price was $173.3 million, excluding transaction related costs,
but includes the assumption of $1.0 million of foreign debt and $0.6 million in Transtar
capital leases. An escrow in the amount of $18.0 million funded from the purchase price
was established to satisfy H.I.G. Transtar Inc.s indemnification obligations related to
the acquisition. The purchase price was funded via new debt financing and existing cash
balances and is subject to adjustment based on a final calculation of Transtars working
capital at the date of acquisition. In addition, the Company is in the process of
obtaining third-party valuations of certain intangible assets and liabilities, thus the
following allocation of the purchase price is preliminary and represents the aggregate
purchase price, certain cash, debt and capital leases assumed as well as transaction costs:
Preliminary Purchase Price Allocation
|
|
|
|
|
Current assets |
|
$ |
102,674 |
|
PP & E, net |
|
|
4,274 |
|
Intangibles |
|
|
69,005 |
|
Goodwill |
|
|
66,960 |
|
Other long-term assets |
|
|
366 |
|
|
|
|
|
Total assets |
|
|
243,279 |
|
|
|
|
|
|
Current liabilities |
|
|
35,076 |
|
Long-term liabilities |
|
|
29,732 |
|
|
|
|
|
Total liabilities |
|
|
64,808 |
|
|
|
|
|
|
Net assets |
|
$ |
178,471 |
|
|
|
|
|
The following unaudited pro-forma information presents a summary of the Companys
consolidated results of operations as if the acquisition had taken place as of the
beginning of the current and preceding fiscal year.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months |
|
Nine Months |
($s in millions, except per share data) |
|
Ended September 30, |
|
Ended September 30, |
|
|
2006 |
|
2005 |
|
2006 |
|
2005 |
Net sales |
|
$ |
341.9 |
|
|
$ |
292.6 |
|
|
$ |
1,036.1 |
|
|
$ |
900.4 |
|
Net income |
|
$ |
15.1 |
|
|
$ |
10.7 |
|
|
$ |
48.6 |
|
|
$ |
36.8 |
|
Net income per diluted common share |
|
$ |
0.80 |
|
|
$ |
0.58 |
|
|
$ |
2.59 |
|
|
$ |
2.00 |
|
These pro forma results of operations have been presented for informational purposes only
Page 8 of 25
and do not purport to be indicative of the results of operations which actually would have
resulted had the acquisition occurred on the dates indicated, or which may result in the future.
4. |
|
Earnings Per Share |
|
|
|
The Companys preferred stock participates in dividends paid on the Companys common stock on an
if converted basis. In accordance with Emerging Issues Task Force Issue No. 03-6,
Participating Securities and the Two-Class Method under FASB Statement No. 128, Earnings per
Share, basic earnings per share is computed by applying the two-class method to compute
earnings per share. The two-class method is an earnings allocation method under which earnings
per share is calculated for each class of common stock and participating security considering
both dividends declared and participation rights in undistributed earnings as if all such
earnings had been distributed during the period. Diluted earnings per share is computed by
dividing net income by the weighted average number of shares of common stock plus common stock
equivalents. Common stock equivalents consist of stock options, restricted stock awards and
preferred stock shares, which have been included in the calculation of weighted average shares
outstanding using the treasury stock method. In accordance with FAS No. 128, Earnings per
Share, the following table is a reconciliation of the basic and fully diluted earnings per
share calculations for the periods reported. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(dollars and shares in thousands, |
|
For The Three Months |
|
|
For The Nine Months |
|
except per share data |
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
|
|
Numerator: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
15,492 |
|
|
$ |
10,317 |
|
|
$ |
45,899 |
|
|
$ |
35,572 |
|
Preferred dividends distributed |
|
|
(235 |
) |
|
|
(240 |
) |
|
|
(720 |
) |
|
|
(720 |
) |
|
|
|
|
Undistributed earnings |
|
$ |
15,257 |
|
|
$ |
10,077 |
|
|
$ |
45,179 |
|
|
$ |
34,852 |
|
|
|
|
|
Undistributed earnings attributable to: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common stockholders |
|
|
14,014 |
|
|
|
10,077 |
|
|
|
41,485 |
|
|
|
34,852 |
|
Preferred stockholders, as if converted |
|
|
1,243 |
|
|
|
|
|
|
|
3,694 |
|
|
|
|
|
|
|
|
|
Total undistributed earnings |
|
$ |
15,257 |
|
|
$ |
10,077 |
|
|
$ |
45,179 |
|
|
$ |
34,852 |
|
|
|
|
|
Denominator: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator for basic earnings per share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average common shares outstanding |
|
|
17,013 |
|
|
|
15,948 |
|
|
|
16,860 |
|
|
|
15,883 |
|
Effect of dilutive securities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding employee
and directors common stock options and
restricted stock |
|
|
125 |
|
|
|
600 |
|
|
|
88 |
|
|
|
749 |
|
Convertible preferred stock |
|
|
1,794 |
|
|
|
1,794 |
|
|
|
1,794 |
|
|
|
1,794 |
|
|
|
|
|
Denominator for diluted earnings per share |
|
|
18,932 |
|
|
|
18,342 |
|
|
|
18,742 |
|
|
|
18,426 |
|
|
|
|
|
Basic
earnings per common share |
|
$ |
0.82 |
|
|
$ |
0.63 |
|
|
$ |
2.46 |
|
|
$ |
2.19 |
|
|
|
|
|
Diluted
earnings per common share |
|
$ |
0.82 |
|
|
$ |
0.56 |
|
|
$ |
2.45 |
|
|
$ |
1.93 |
|
|
|
|
|
Outstanding employees & directors common
stock options and restricted
and preferred stock shares having no
dilutive effect |
|
|
|
|
|
|
41 |
|
|
|
|
|
|
|
126 |
|
|
|
|
|
Page 9 of 25
5. |
|
Debt |
|
|
|
On September 5, 2006 the Company and its Canadian subsidiary entered into a $210.0 million
five-year secured Amended and Restated Credit Agreement (the amended senior credit
facility) with its lending syndicate. |
The amended senior credit facility provides for (i) a $170.0 million revolving loan (the
U.S. Revolver) to be drawn on by the Company from time to time, (ii) a $30.0 million term
loan ( the U.S. Term Loan and with the U.S. Revolver, the U.S. Facility), and (iii) a
Cdn. $11.1 million revolving loan (approximately $9.9 million in U.S. dollars), (the
Canadian Facility) to be drawn on by the Companys Canadian subsidiary from time to time.
The Canadian Facility can be drawn in either U.S. dollars or Canadian dollars. The revolving
loans and term loan will mature in 2011.
The U.S. Facility is guaranteed by the material domestic subsidiaries of the Company
(Guarantee Subsidiaries) and is secured by substantially all of the assets of the Company
and the Guarantee Subsidiaries pursuant to an Amended and Restated Security Agreement entered
into by the Company and the Guarantee Subsidiaries on the same date. Depending on the type
of borrowing selected by the Company, the applicable interest rate for loans under the U.S.
Facility is calculated as a per annum rate equal to (i) LIBOR plus a variable margin or (ii)
the greater of the U.S. prime rate or the federal funds effective
rate plus 0.5% and a variable margin. The margin
on LIBOR loans may fall or rise as set forth on a grid depending on the Companys
debt-to-capital ratio as calculated on a quarterly basis. As of September 30, 2006, the
companys interest rate was 7.09%.
The Canadian Facility is guaranteed by the Company and is secured by substantially all
of the assets of the Canadian Subsidiary.
The Company used the proceeds from the $30.0 million term loan and drew $117.0 million
of the amount available under the U.S. Revolver to finance the acquisition of Transtar
Intermediate Holdings #2, Inc. (see Note 3). In accordance with the aforementioned
acquisition, the Company assumed $1.1 million of foreign short-term bank debt. As of
September 30, 2006, the Company had $1.2 million outstanding in foreign debt.
As of September 30, 2006, the Company had $158.0 million outstanding under the U.S.
Revolver Facility and there were no borrowings under the Canadian Facility. At December 31,
2005, the Company had no borrowings outstanding under any of its revolving credit facilities.
Complete details of the amended senior credit facility are described in the Companys
Form 8-K dated September 5, 2006 filed with the SEC.
In addition to the above the Company has long-term senior secured debt negotiated in
2005 of $75.0 million. The Companys 6.26% Senior Secured Notes are due in scheduled
installments through November 17, 2015 (the Notes). Interest on the Notes accrues at the
rate of 6.26% annually, payable semi-annually. Also, it has long-term capital leases of $1.6
million and Industrial Revenue Bonds of $3.6 million.
6. |
|
Goodwill and Intangible Assets |
|
|
|
The Company performs an annual impairment test on goodwill during the first quarter of each
fiscal year. Based on the test performed during the first quarter of 2006, the Company has
determined that there is no impairment of goodwill. |
Page 10 of 25
The changes in carrying amounts of goodwill were as follows (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
|
Plastics |
|
|
|
|
|
|
Segment |
|
|
Segment |
|
|
Total |
|
|
Balance as of December 31, 2005 |
|
$ |
19,249 |
|
|
$ |
12,973 |
|
|
$ |
32,222 |
|
Acquisition of Transtar |
|
|
66,960 |
|
|
|
|
|
|
|
66,960 |
|
Currency valuation |
|
|
26 |
|
|
|
|
|
|
|
26 |
|
|
|
|
Balance as of September 30, 2006 |
|
$ |
86,235 |
|
|
$ |
12,973 |
|
|
$ |
99,208 |
|
|
|
|
Intangible assets at September 30, 2006 consist primarily of customer
relationships/contracts and non-compete agreements acquired as part of the Transtar acquisition.
The value preliminarily assigned to such assets is approximately $69.0 million and
approximately $0.5 million of amortization has been recorded against such assets since the
acquisition. Amortization expense on the Companys intangible assets for the years ending
December 31, 2006, 2007, 2008, 2009, 2010 and 2011 is expected to be $2.2 million, $6.7 million,
$6.7 million, $6.5 million, $6.1 million and $6.1 million, respectively.
7. |
|
Inventory |
|
|
|
Final inventory valuations under the last-in first-out (LIFO) method can only be made at the end
of each fiscal year based on the actual inventory levels and costs at that time. Accordingly,
interim LIFO amounts, including those at September 30, 2006, are based on managements estimates
of year-end inventory levels and costs. Since future estimates of inventory levels and costs are
subject to certain forces beyond the control of management, interim financial results are
subject to fiscal year-end LIFO inventory calculations. |
Current replacement cost of inventories exceeded book value by $121.9 million and $104.0
million at September 30, 2006 and December 31, 2005, respectively. Income taxes would become
payable on any realization of this excess from reductions in the level of the Companys
inventories.
The Company has entered into consignment inventory agreements with a few select customers
whereby revenue is not recorded until the customer has consumed product from the consigned
inventory and title has passed. Revenue derived from consigned inventories at customer locations
for the nine-months ended September 30, 2006 was $14.8 million, or 1.7% of sales. Inventory on
consignment at customers as of September 30, 2006 was $1.7 million, or 0.8% of consolidated net
inventory as reported on the Companys consolidated balance sheets.
8. |
|
Share-Based Compensation |
|
|
|
As described in the Companys Annual Report on Form 10-K for the year-ended December 31, 2005,
the Company adopted FAS No. 123R, Share-Based Payments, effective October 1, 2005 using the
modified retrospective method of adoption. Accordingly, all prior period financial statements
have been restated to reflect the adoption of this standard. |
The fair value of stock options granted has been estimated using the Black-Scholes option
pricing model. There were no stock options granted in the first nine-months of 2006. Other
forms of share-based compensation have used the market price of the Companys stock on the date
of grant to estimate fair value.
In 2005, the Company established the 2005 Performance Stock Equity Plan (the Performance
Plan). Under the Performance Plan, 438,448 stock awards were granted of which 73,319 have been
forfeited. In the third quarter of 2006, awards of 2,750 were granted. The number of shares
that could potentially be issued is 730,258.
Page 11 of 25
9. |
|
Segment Reporting |
|
|
|
The Company distributes and performs processing on both metals and plastics. Although the
distribution processes are similar, different customer markets, supplier bases and types of
products exist. Additionally, our Chief Executive Officer reviews and manages these two
businesses separately. As such, these businesses are considered separate segments in accordance
with FAS No. 131 Disclosures about Segments of an Enterprise and Related Information and are
reported accordingly in the Companys consolidated financial statements. |
The accounting policies for all segments are described in Note 1, Principal Accounting
Policies in the Companys Annual Report on Form 10-K for the year-ended December 31, 2005.
Management evaluates performance of its business segments based on operating income. The
Company does not maintain separate standalone financial statements prepared in accordance with
generally accepted accounting principles for each of its operating segments.
The following is the segment information for the quarters ended September 30, 2006 and
2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross |
|
|
Other |
|
|
Operating |
|
|
Capital |
|
|
|
|
|
|
Net |
|
|
Material |
|
|
Operating |
|
|
Income |
|
|
Expendi- |
|
|
Depre- |
|
(dollars in millions) |
|
Sales |
|
|
Margin |
|
|
Expense |
|
|
(Loss) |
|
|
tures |
|
|
ciation |
|
|
2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals Segment |
|
$ |
272.1 |
|
|
$ |
76.3 |
|
|
$ |
50.4 |
|
|
$ |
25.9 |
|
|
$ |
2.3 |
|
|
$ |
2.9 |
|
Plastics Segment |
|
|
28.7 |
|
|
|
9.7 |
|
|
|
7.5 |
|
|
|
2.2 |
|
|
|
0.1 |
|
|
|
0.3 |
|
Other |
|
|
|
|
|
|
|
|
|
|
2.3 |
|
|
|
(2.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
300.8 |
|
|
$ |
86.0 |
|
|
$ |
60.2 |
|
|
$ |
25.8 |
|
|
$ |
2.4 |
|
|
$ |
3.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals Segment |
|
$ |
208.7 |
|
|
$ |
61.8 |
|
|
$ |
44.3 |
|
|
$ |
17.5 |
|
|
$ |
2.4 |
|
|
$ |
1.9 |
|
Plastics Segment |
|
|
25.9 |
|
|
|
8.8 |
|
|
|
7.2 |
|
|
|
1.6 |
|
|
|
0.2 |
|
|
|
0.3 |
|
Other |
|
|
|
|
|
|
|
|
|
|
2.0 |
|
|
|
(2.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
234.6 |
|
|
$ |
70.6 |
|
|
$ |
53.5 |
|
|
$ |
17.1 |
|
|
$ |
2.6 |
|
|
$ |
2.2 |
|
|
|
|
The following is the segment information for the nine-months ended September 30, 2006 and
2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross |
|
|
Other |
|
|
Operating |
|
|
Capital |
|
|
|
|
|
|
Net |
|
|
Material |
|
|
Operating |
|
|
Income |
|
|
Expendi- |
|
|
Depre- |
|
(dollars in millions) |
|
Sales |
|
|
Margin |
|
|
Expense |
|
|
(Loss) |
|
|
tures |
|
|
ciation |
|
|
2006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals Segment |
|
$ |
767.5 |
|
|
$ |
220.0 |
|
|
$ |
144.2 |
|
|
$ |
75.8 |
|
|
$ |
9.4 |
|
|
$ |
7.6 |
|
Plastics Segment |
|
|
88.1 |
|
|
|
29.5 |
|
|
|
22.8 |
|
|
|
6.7 |
|
|
|
0.8 |
|
|
|
0.8 |
|
Other |
|
|
|
|
|
|
|
|
|
|
6.9 |
|
|
|
(6.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
855.6 |
|
|
$ |
249.5 |
|
|
$ |
173.9 |
|
|
$ |
75.6 |
|
|
$ |
10.2 |
|
|
$ |
8.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals Segment |
|
$ |
650.7 |
|
|
$ |
192.4 |
|
|
$ |
129.9 |
|
|
$ |
62.5 |
|
|
$ |
3.9 |
|
|
$ |
6.0 |
|
Plastics Segment |
|
|
81.0 |
|
|
|
26.6 |
|
|
|
21.5 |
|
|
|
5.1 |
|
|
|
0.9 |
|
|
|
0.8 |
|
Other |
|
|
|
|
|
|
|
|
|
|
6.5 |
|
|
|
(6.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
731.7 |
|
|
$ |
219.0 |
|
|
$ |
157.9 |
|
|
$ |
61.1 |
|
|
$ |
4.8 |
|
|
$ |
6.8 |
|
|
|
|
Other Operating loss includes the costs of executive, finance and legal departments, and
other corporate activities which support both the metals and plastics segments of the
Company.
Page 12 of 25
The segment information for total assets at September 30, 2006 and December 31, 2005 was
as follows:
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
|
December 31, |
|
(dollars in thousands) |
|
2006 |
|
|
2005 |
|
|
Metals Segment |
|
$ |
652,895 |
|
|
$ |
362,822 |
|
Plastics Segment |
|
|
50,098 |
|
|
|
49,775 |
|
Other |
|
|
16,513 |
|
|
|
11,138 |
|
|
|
|
Consolidated |
|
$ |
719,506 |
|
|
$ |
423,735 |
|
|
|
|
|
|
Other The segments total assets consist of the Companys income tax receivable and its
investment in a joint venture. |
|
10. |
|
Pension and Postretirement Benefits |
|
|
|
The following are the components of the net pension and post-retirement benefit expenses
(dollars in thousands): |
|
|
|
|
|
|
|
|
|
For Quarter Ended |
|
September 30, |
|
|
|
2006 |
|
|
2005 |
|
|
|
|
|
Service cost |
|
$ |
917.8 |
|
|
$ |
720.5 |
|
Interest cost |
|
|
1,805.8 |
|
|
|
1,593.0 |
|
Expected return on plan |
|
|
(2,423.9 |
) |
|
|
(2,394.2 |
) |
Amortization of prior service cost |
|
|
26.4 |
|
|
|
27.7 |
|
Amortization of net loss |
|
|
945.8 |
|
|
|
14.6 |
|
|
|
|
|
Net periodic cost |
|
$ |
1,271.9 |
|
|
$ |
561.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For Nine-Months Ended |
|
September 30, |
|
|
|
2006 |
|
|
2005 |
|
|
|
|
|
Service cost |
|
$ |
2,753.4 |
|
|
$ |
2,161.5 |
|
Interest cost |
|
|
5,417.4 |
|
|
|
4,779.1 |
|
Expected return on plan |
|
|
(7,271.7 |
) |
|
|
(7,182.6 |
) |
Amortization of prior service cost |
|
|
79.2 |
|
|
|
82.9 |
|
Amortization of net loss |
|
|
2,837.4 |
|
|
|
1,843.9 |
|
|
|
|
|
Net periodic cost |
|
$ |
3,815.7 |
|
|
$ |
1,684.8 |
|
|
|
|
|
As of September 30, 2006, the Company has not made any cash contributions to its
pension plans for this fiscal year.
11. |
|
Commitments and Contingent Liabilities |
|
|
|
At September 30, 2006, the Company had a $1.7 million irrevocable letter of credit
outstanding to comply with the insurance reserve requirements of its workers
compensation insurance carrier. The letter of credit is obtained under a provision in
the revolving credit facility. |
Page 13 of 25
Item 2. Managements Discussion and Analysis of Financial Condition and Results of Operations.
Financial Review
This discussion should be read in conjunction with the information contained in the
Consolidated Financial Statements and Notes.
Executive Overview
Economic Trends and Current Business Conditions
A. M. Castle & Co. (the Company) continued to enjoy favorable demand for its products
through the third quarter of 2006. The North American durable goods manufacturing sector, the
Companys primary market, continues to exhibit demand requirements above 2005 levels. The
aerospace, oil and gas, and mining and construction equipment sectors continued to show
particular strength. The Companys metals product offerings are predominantly in carbon bar
or tubing, alloy bar, high-end specialty metals (such as nickel alloy, stainless steel and
aluminum), and carbon plate up to twenty inches thick.
Historically, the Company has used the Purchasers Managers Index (PMI) provided by the
Institute of Supply Managers to track general demand trends in its customer markets. Table 1
below shows recent PMI trends from the first quarter of 2005 through the third quarter of
2006. Generally speaking, an index above 50.0 indicates growth in the manufacturing sector of
the U.S. economy. As the table indicates, there has been sustained growth in the
manufacturing sector for several quarters.
Table 1
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
YEAR |
|
Qtr 1 |
|
Qtr 2 |
|
Qtr 3 |
|
Qtr 4 |
|
2005 |
|
|
55.7 |
|
|
|
53.2 |
|
|
|
56.0 |
|
|
|
57.0 |
|
2006 |
|
|
55.6 |
|
|
|
55.2 |
|
|
|
54.0 |
|
|
|
|
|
The Companys revenue growth in real terms, or net of material price increases, has
improved over these same quarters. Third quarter 2006 revenue growth for the Company on a
consolidated basis was approximately 28.2% ahead of the same quarter in 2005 and 16.9% ahead
on a comparative year-to-date basis.
Acquisition of Transtar
On September 5, 2006, the Company acquired all of the issued and outstanding capital
stock of Transtar a wholly owned subsidiary of H.I.G. Transtar Inc. The results of Transtars
operations have been included in the consolidated financial statements since that date. These
results and the assets of Transtar are included in the Companys Metals segment.
Transtar is a leading supplier of high performance alloys to the aerospace and defense
industries, supporting the on-going requirements of those markets with a broad range of
inventory, processing and supply chain services. As a result of the acquisition, the Company
will have expanded access to aerospace customers and avenues to cross-sell its other products
into this growth market. The acquisition will also provide both companies the benefits of
deeper access to certain inventories and purchasing synergies, as well as provide the Company
an existing platform to markets in Asia and other international markets.
The
aggregate purchase price was $173.3 million which includes the assumption of $1.0
million of foreign debt and $0.6 million in Transtar capital leases. An escrow in the amount
of $18.0 million funded from the purchase price was established to satisfy H.I.G. Transtar
Inc.s indemnification obligations related to the acquisition. The purchase price is subject
to adjustment based on a final calculation of Transtars working capital at the date of
acquisition. This final calculation is still in-process, but is not expected to significantly
change the purchase price.
Page 14 of 25
The following unaudited pro-forma information presents a summary of the Companys
consolidated results of operations as if the acquisition had taken place as of the beginning
of the current and preceding fiscal year.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months |
|
|
Nine Months |
|
($s in millions, except per share data) |
|
Ended September 30, |
|
|
Ended September 30, |
|
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
|
|
Net sales |
|
$ |
341.9 |
|
|
$ |
292.6 |
|
|
$ |
1,036.1 |
|
|
$ |
900.4 |
|
Net income |
|
$ |
15.1 |
|
|
$ |
10.7 |
|
|
$ |
48.6 |
|
|
$ |
36.8 |
|
Net income per diluted common share |
|
$ |
0.80 |
|
|
$ |
0.58 |
|
|
$ |
2.59 |
|
|
$ |
2.00 |
|
These pro forma results of operations have been presented for informational purposes only
and do not purport to be indicative of the results of operations which actually would have
resulted had the acquisition occurred on the dates indicated, or which may result in the
future.
Results of Operations: Year-to-Year Comparisons and Commentary
Consolidated results by business segment are summarized in the following table for the
quarter ended September 30, 2006 and 2005.
Operating Results by Segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(dollars in millions) |
|
Quarter Ended |
|
|
Fav/(Unfav) |
|
|
|
September 30, |
|
|
|
|
|
|
|
|
|
2006 |
|
|
2005 |
|
|
Fav/(Unfav) |
|
|
% Chge |
|
|
Net Sales |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
272.1 |
|
|
$ |
208.7 |
|
|
$ |
63.4 |
|
|
|
30.4 |
% |
Plastics |
|
|
28.7 |
|
|
|
25.9 |
|
|
|
2.8 |
|
|
|
10.8 |
|
|
|
|
Total Net Sales |
|
$ |
300.8 |
|
|
$ |
234.6 |
|
|
$ |
66.2 |
|
|
|
28.2 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross Material Margin |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
76.3 |
|
|
$ |
61.8 |
|
|
$ |
14.5 |
|
|
|
23.5 |
% |
% of Metals Sales |
|
|
28.0 |
% |
|
|
29.6 |
% |
|
|
(1.6 |
)% |
|
|
|
|
Plastics |
|
|
9.7 |
|
|
|
8.8 |
|
|
|
0.9 |
|
|
|
10.2 |
|
% of Plastics Sales |
|
|
33.8 |
% |
|
|
34.0 |
% |
|
|
(0.2 |
)% |
|
|
|
|
|
|
|
Total Gross Material Margin |
|
$ |
86.0 |
|
|
$ |
70.6 |
|
|
$ |
15.4 |
|
|
|
21.8 |
% |
% of Total Net Sales |
|
|
28.6 |
% |
|
|
30.1 |
% |
|
|
(1.5 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating Expense |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
50.4 |
|
|
$ |
44.3 |
|
|
$ |
(6.1 |
) |
|
|
(13.8 |
)% |
Plastics |
|
|
7.5 |
|
|
|
7.2 |
|
|
|
(0.3 |
) |
|
|
(4.2 |
) |
Other |
|
|
2.3 |
|
|
|
2.0 |
|
|
|
(0.3 |
) |
|
|
(15.0 |
) |
|
|
|
Total Operating Expense |
|
$ |
60.2 |
|
|
$ |
53.5 |
|
|
$ |
(6.7 |
) |
|
|
(12.5 |
)% |
% of Total Net Sales |
|
|
20.0 |
% |
|
|
22.8 |
% |
|
|
2.8 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating Income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
25.9 |
|
|
$ |
17.5 |
|
|
$ |
8.4 |
|
|
|
48.0 |
% |
% of Metals Sales |
|
|
9.5 |
% |
|
|
8.4 |
% |
|
|
1.1 |
% |
|
|
|
|
Plastics |
|
|
2.2 |
|
|
|
1.6 |
|
|
|
0.6 |
|
|
|
37.5 |
|
% of Plastics Sales |
|
|
7.7 |
% |
|
|
6.2 |
% |
|
|
1.5 |
% |
|
|
|
|
Other |
|
|
(2.3 |
) |
|
|
(2.0 |
) |
|
|
(0.3 |
) |
|
|
15.0 |
|
|
|
|
Total Operating Income |
|
$ |
25.8 |
|
|
$ |
17.1 |
|
|
$ |
8.7 |
|
|
|
50.9 |
% |
% of Total Net Sales |
|
|
8.6 |
% |
|
|
7.3 |
% |
|
|
1.3 |
% |
|
|
|
|
Other Operating expense includes the costs of executive, finance and legal departments, and other corporate
activities which support both the metals and plastics segments of the Company.
Page 15 of 25
Net Sales:
Consolidated net sales of $300.8 million increased 28.2%, or $66.2 million, versus the third
quarter of 2005. Metals segment sales of $272.1 million were $63.4 million, or 30.4%, ahead
of last year. Both increases include $18.6 million of sales related to the acquired Transtar
business. Without the effect of the acquired business, consolidated net sales and Metals
segment sales increased, 20.3% and 21.5%, respectively. Strong demand continued for the
Companys metals products, particularly in the aerospace and oil and gas markets. Increased
volume, excluding the acquisition, accounted for approximately 9% of this segments sales
growth with the balance due to favorable material price.
Plastics segment sales of $28.7 million were $2.8 million, or 11%, stronger than the same
quarter of 2005. Increased volume accounted for 9% of the sales growth while 2% was
attributable to higher material pricing levels.
Gross Material Margin and Operating Income:
Consolidated gross material margin of $86.0 million was $15.4 million, or 21.8%, higher than
last year driven by increased sales. Metals segment gross material margin of $76.3 million
was $14.5 million, or 23.5%, ahead of the third quarter of 2005. About one-third of both
increases were the result of the Transtar acquisition. Gross material margin as a percentage
of net sales (gross margin rate) in our Metals business was lower during the quarter due to
increased supplier surcharges, primarily in nickel alloy, that were passed through to our
customers at cost. The acquisition had a negligible impact on the gross margin rate.
Plastics segment gross material margin increased by $0.9 million, or 10.2%, to a level of
$9.7 million. The Company has generally been able to maintain its material margin percentages
in the Plastics segment.
Total consolidated operating expenses of $60.2 million increased $6.7 million, or 12.5%,
versus the third quarter of last year on a 28.2% increase in net sales. The increased
expenses were due to the impact of the Transtar acquisition, including intangible asset
amortization expense ($0.6 million), as well as increased demand and related distribution
activity across both segments.
Consolidated operating income of $25.8 million (8.6% of sales) is $8.7 million better
than the third quarter of last year.
Other Income and Expense, and Net Results:
Equity in earnings of joint venture of $1.0 million was $0.2 million higher than 2005,
reflecting increased sales and earnings performance by the Companys joint venture, Kreher
Steel.
Financing costs for the third quarter of 2006 were $1.9 million which included one month
of acquisition debt. This expense was the same as the corresponding period in 2005. However,
these costs are expected to increase in the near future as a result of the debt issued to fund
the Transtar acquisition.
Consolidated net income applicable to common stock was $15.3 million, or $0.82 per diluted
share in the third quarter of 2006 versus a consolidated net income applicable to common stock of
$10.1 million, or $0.56 per diluted share in the corresponding period of 2005.
Page 16 of 25
Results of Operations: Nine-Month Comparisons and Commentary
Consolidated results by business segment are summarized in the following table for the
nine-months ended September 30, 2006 and 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine-Months Ended Sept 30, |
|
|
Fav/(Unfav) |
|
|
|
2006 |
|
|
2005 |
|
|
$ Change |
|
|
% Change |
|
|
Net Sales |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
767.5 |
|
|
$ |
650.7 |
|
|
$ |
116.8 |
|
|
|
17.9 |
% |
Plastics |
|
|
88.1 |
|
|
|
81.0 |
|
|
|
7.1 |
|
|
|
8.8 |
|
|
|
|
Total Net Sales |
|
$ |
855.6 |
|
|
$ |
731.7 |
|
|
$ |
123.9 |
|
|
|
16.9 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross Material Margin |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
220.0 |
|
|
$ |
192.4 |
|
|
$ |
27.6 |
|
|
|
14.3 |
% |
% of Metals Sales |
|
|
28.7 |
% |
|
|
29.6 |
% |
|
|
(0.9 |
)% |
|
|
|
|
Plastics |
|
|
29.5 |
|
|
|
26.6 |
|
|
|
2.9 |
|
|
|
10.9 |
|
% of Plastics Sales |
|
|
33.5 |
% |
|
|
32.8 |
% |
|
|
0.6 |
% |
|
|
|
|
|
|
|
Total Gross Material Margin |
|
$ |
249.5 |
|
|
$ |
219.0 |
|
|
$ |
30.5 |
|
|
|
13.9 |
% |
% of Total Net Sales |
|
|
29.2 |
% |
|
|
29.9 |
% |
|
|
(0.8 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating Expense |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
144.2 |
|
|
$ |
129.9 |
|
|
$ |
(14.3 |
) |
|
|
(11.0 |
)% |
Plastics |
|
|
22.8 |
|
|
|
21.5 |
|
|
|
(1.3 |
) |
|
|
(6.0 |
) |
Other |
|
|
6.9 |
|
|
|
6.5 |
|
|
|
(0.4 |
) |
|
|
(6.2 |
) |
|
|
|
Total Operating Expense |
|
$ |
173.9 |
|
|
$ |
157.9 |
|
|
$ |
(16.0 |
) |
|
|
(10.1 |
)% |
% of Total Net Sales |
|
|
20.3 |
% |
|
|
21.6 |
% |
|
|
1.3 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating Income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metals |
|
$ |
75.8 |
|
|
$ |
62.5 |
|
|
$ |
13.3 |
|
|
|
21.3 |
% |
% of Metals Sales |
|
|
9.9 |
% |
|
|
9.6 |
% |
|
|
0.3 |
% |
|
|
|
|
Plastics |
|
|
6.7 |
|
|
|
5.1 |
|
|
|
1.6 |
|
|
|
31.4 |
|
% of Plastics Sales |
|
|
7.6 |
% |
|
|
6.3 |
% |
|
|
1.3 |
% |
|
|
|
|
Other |
|
|
(6.9 |
) |
|
|
(6.5 |
) |
|
|
(0.4 |
) |
|
|
6.2 |
|
|
|
|
Total Operating Income |
|
$ |
75.6 |
|
|
$ |
61.1 |
|
|
$ |
14.5 |
|
|
|
23.7 |
% |
% of Total Net Sales |
|
|
8.8 |
% |
|
|
8.4 |
% |
|
|
0.5 |
% |
|
|
|
|
Other Operating expense includes the costs of executive, finance and legal departments, and other corporate activities
which support both the metals and plastics segments of the Company.
Net Sales:
Nine-month 2006 consolidated net sales of $855.6 million were $123.9 million, or 16.9%,
stronger than last year. Metals segment sales of $767.5 million were $116.8 million, or
17.9%, ahead of last year. Both increases include $18.6 million of sales related to the
acquired Transtar business. Without the effect of the acquired business, consolidated net
sales and Metals segment sales increased, 14.4% and 15.1%, respectively. Strong demand
existed across our customer base through the first nine-months of 2006. For the nine-months
ended September 30, 2006, Metals segment sales volume, net of material price increases and the
effect of the Transtar acquisition, was 8.0% higher than for the same period in 2005. Metals
material sales were approximately 7.0% higher than the corresponding 2005 period due to price
increases.
Page 17 of 25
Plastics segment sales of $88.1 million were $7.1 million, or 8.8%, higher than the first
nine months of 2005. Approximately 6.0% of the revenue increase was attributable to higher
material pricing levels. The balance of the year-over-year sales increase in the Plastics
segment was due to increased customer demand.
Gross Material Margin and Operating Profit:
Consolidated gross material margin for the first nine-months of 2006 was $249.5 million, or
13.9% higher than the same period of 2005. Metals segment gross material margin of $220.0
million was $27.6 million, or 14.3%, higher than last year due to increased sales levels.
Excluding the effect of the Transtar acquisition consolidated gross material margin and Metals
segment gross material margin would have increased 11.6% and 11.7%, respectively. Gross
material margin as a percentage of net sales (gross margin rate) in our Metals segment was
lower in 2006 due to increased supplier surcharges that were passed through to our customers
at cost.
Plastics segment gross material margin increased by $2.9 million, or 10.9%, to a level of
$29.5 million versus the first nine-months of 2005.
Year-to-date consolidated operating expenses of $173.9 million were $16.0 million, or
10.1% higher than last year, largely due to increased overall volume as well as the effect of
the Transtar acquisition.
Consolidated operating profit of $75.6 million, or 8.8% of sales, was $14.5 million
better than last year.
Other Income and Expense, and Net Results:
Joint venture equity earnings for the first nine-months of 2006 of $3.3 million were slightly
below the corresponding period in 2005.
Nine-month financing costs, which consist of interest expense and discount on sale of
accounts receivable in 2005, were $3.9 million for 2006 and $7.0 million for 2005 due to
reduced borrowings and lower interest rates on our refinanced debt. However, interest expense
is expected to increase in the near future as a result of the debt issued to fund the Transtar
acquisition.
Year-to-date consolidated net income applicable to common stock (after preferred dividends of
$0.7 million) was $45.2 million, or $2.45 per diluted share, versus $34.9 million, or $1.93 per
diluted share, in the corresponding period of 2005.
Critical Accounting Policies:
There have been no changes in critical accounting policies from those described in the Companys
Annual Report on Form 10-K for the year-ended December 31, 2005.
In September of 2006, as part of the acquisition of Transtar the Company acquired $69.0
million of identifiable intangible assets. The fair value of these identifiable intangible assets,
principally customer relationships and contracts, has been preliminarily derived by using certain
estimates and assumptions such as potential customer attrition and a discount rate factor. Under
FAS No. 142, Goodwill and Other Intangible Assets, identifiable intangible assets are amortized
over their useful lives. We review the recoverability of such assets whenever significant events or
changes occur which might impair the recovery of recorded costs. We measure possible impairment
based on either significant losses of an entity or the ability to recover the balance of the
long-lived asset from expected future operating cash flows on a discounted basis. If impairment is
identified, we would calculate the amount of such impairment based upon the discounted cash flows
as compared to the recorded book value of the entity.
Recent Accounting Pronouncements:
See footnote 2 to the condensed consolidated financial statements for discussion of accounting
standards recently issued and not yet adopted by the Company.
Page 18 of 25
Liquidity and Capital Resources
The Companys principal sources of liquidity are earnings from operations, management of working
capital and the $210.0 million amended senior credit facility with a syndicate of banks. This
facility replaced the Companys $82.0 million Revolver entered into in 2005. Depending on the
type of borrowing selected by the Company, the applicable interest rate for loans under the U.S.
Facility is calculated as a per annum rate equal to (i) LIBOR plus a variable margin or (ii) the
greater of the U.S. prime rate or the federal funds effective rate
plus 0.5% and a variable margin. The margin on
LIBOR loans may fall or rise as set forth on a grid depending on the Companys debt-to-capital
ratio as calculated on a quarterly basis. As of September 30, 2006, the companys interest rate
was 7.09%.
The amended senior credit facility provides for (i) a $170.0 million revolving loan (the
U.S. Revolver) to be drawn on by the Company from time to time, (ii) a $30.0 million term loan
( the U.S. Term Loan and with the U.S. Revolver, the U.S. Facility), and (iii) a Cdn. $11.1
million revolving loan (approximately $9.9 million in U.S. dollars) (the Canadian Facility) to
be drawn on by the Companys Canadian subsidiary from time to time. The Canadian Facility can be
drawn in either U.S. dollars or Canadian dollars. The revolving loans and term loan will mature
in 2011.
The Company used the proceeds from the $30.0 million term loan and drew $117.0 million of
the amount available under the U.S. Revolver to finance the acquisition of Transtar. See
footnote 5 to the condensed consolidated financial statements for a more detailed discussion
of the Companys debt arrangements.
Cash used in operating activities through the first nine-months of 2006 was $6.1 million.
In general, working capital cash needs offset cash generated from operations.
Working capital, including the effect of the acquisition and excluding the current portion
of long- and short-term debt, is up $95.6 million since the beginning of the year. Trade
receivables of $182.0 million were up $75.0 million. About one-half of the increase in accounts
receivable is due to the addition of Transtar, while the remaining increase reflects strong sales
growth year-to-date as receivable days sales outstanding (DSO) only increased 0.9 days from
year-end to a level of 44 days. Inventory at net book value of $216.2 million, including LIFO
(last-in, first-out) reserves of $121.9 million is up $96.9 million from year-end of which $64.6
million is attributable to Transtar. Days sales in inventory (DSI) increased 3 days from
year-end to a level of 122 days. The Company expects to reduce current inventory levels and
operate at an average DSI of below 120 days in 2006.
The Company also paid a cash dividend to its shareholders of $0.06 per common share, or
$1.0 million during the third quarter of 2006. Year-to-date, $3.0 million of cash dividends
have been paid, excluding the $0.7 million of dividends paid to preferred stockholders.
Capital expenditures in the first nine-months of 2006 were $10.2 million. Expenditures
included spending associated with the new Birmingham, Alabama facility ($3.2 million) and the
Companys ongoing business system replacement initiative ($2.1 million), along with typical
equipment replacement and upgrades.
The Companys principal payments on long-term debt, including the current portion of
long-term debt, required over the next few years are summarized below in Table 2 (dollars in
thousands).
|
|
|
|
|
Table 2 |
|
|
|
|
Year ending December 31, |
|
|
|
|
|
2006 |
|
$ |
7,418 |
|
2007 |
|
|
12,822 |
|
2008 |
|
|
12,980 |
|
2009 |
|
|
16,462 |
|
2010 |
|
|
13,208 |
|
2011 and beyond |
|
|
47,355 |
|
|
|
|
|
Total debt |
|
$ |
110,245 |
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|
|
|
Page 19 of 25
As of September 30, 2006, the Company remains in compliance with the covenants of
its financial agreements, which require it to maintain certain funded debt-to-capital ratios,
working capital-to-debt ratios and a minimum equity value as defined within the agreement. A
summary of covenant compliance is shown below.
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Required |
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Actual |
|
|
|
|
|
|
|
9/30/06 |
|
|
|
Debt-to-Capital Ratio |
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< 0.55 |
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0.45 |
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|
|
|
|
|
|
|
|
Working Capital-to-Debt Ratio |
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|
|
> 1.00 |
|
|
|
1.36 |
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|
|
|
|
|
|
|
|
Book Value of Equity |
|
$167.5 million |
|
$228.2 million |
Current business conditions lead management to believe it will be able to generate
sufficient cash from operations and ongoing working capital management to fund its ongoing
capital expenditure programs and meet its debt obligations.
Commitments and Contingencies
At September 30, 2006, the Company had a $1.7 million irrevocable letter of credit outstanding
to comply with the insurance reserve requirements of its workers compensation insurance
carrier. The letter of credit is obtained under a provision of the revolving credit facility.
The Company is the defendant in several lawsuits arising out of the conduct of its
business. These lawsuits are incidental and occur in the normal course of the Companys
business affairs. It is the opinion of management, based on current knowledge, that no
uninsured liability will result from the outcome of this litigation that would have a material
adverse effect on the consolidated results of operations, financial condition or cash flows of
the Company.
On October 22, 2006 members of the United Steelworks Union ratified a four-year
collective bargaining agreement through September 30, 2010. The new agreement covers 278 of
the 289 union employees included in its total workforce.
Item 3. Quantitative and Qualitative Disclosure about Market Risk
The Company is exposed to various interest rate and metals and plastics price risks that arise
in the normal course of business. The Company finances its operations with fixed and variable
rate borrowings. Market risk arises from changes in variable interest rates. Under its
Revolver, the Companys interest rate on borrowings is subject to changes in the LIBOR and
Prime Rate. A 1.0% change in its interest rate would alter the Companys interest expense by
$0.2 million annually at the current debt level. The Companys raw material costs are
comprised primarily of engineered metals and plastics. Market risk arises from changes in the
price of steel, other metals and plastics. Although average selling prices generally increase
or decrease as material costs increase or decrease, the impact of a change in the purchase
price of materials is more immediately reflected in the Companys cost of material sold than
in its selling prices.
Item 4. Controls and Procedures
(a) Evaluation of Disclosure Controls and Procedures
A review and evaluation was performed by the Companys management, including the Companys
Chief Executive Officer (the CEO) and Chief Financial Officer (the CFO), of the
effectiveness of the design and operation of the Companys disclosure controls and procedures
(as defined in Rule 13a-15(e) under the Securities Exchange Act of 1934) as of the end of the
period covered by this report.
Page 20 of 25
In its Annual Report on Form 10-K for the year ended December 31, 2005, the Company reported
that it had identified certain material weaknesses in its system of internal controls over
financial reporting, as defined in Rule 13a-15(f) under the Securities Exchange Act of 1934, as
amended. Specifically, in conducting its evaluation of the Companys internal control over
financial reporting at December 31, 2005, management identified material weaknesses that it (1)
lacks sufficient resources with the appropriate level of technical accounting expertise in areas
such as stock-based compensation, income taxes and LIFO (last-in, first-out) inventory valuation,
and (2) did not maintain sufficient monitoring controls over its financial closing and reporting
process.
As part of its evaluation of the effectiveness of the design and operation of the
Companys disclosure controls and procedures as of the end of the period covered by this
report, management has (i) identified no material weaknesses other than those described above
and (ii) evaluated whether the material weaknesses described above continue to exist.
Although the Company believes that the changes in internal controls discussed below begin to
address the reported material weaknesses, management cannot conclude that these weaknesses are
eliminated until the Company performs further testing of internal controls over financial
reporting in subsequent periods and takes further action steps to address these weaknesses.
Therefore, the CEO and CFO have concluded that the Companys current disclosure controls and
procedures, as designed and implemented, were not effective in ensuring that the information
the Company is required to disclose in this quarterly report is recorded, processed,
summarized and reported reliably in accordance with generally accepted accounting principles
within the time period required by the rules of the Securities and Exchange Commission.
(b) Changes in Internal Controls
In response to deficiencies in internal control over financial reporting as identified above,
management implemented the following changes in the Companys internal control over financial
reporting during the period ended September 30, 2006 in addition to initiatives highlighted in
previous Securities and Exchange Commission Form 10-Q filings.
To remediate deficiencies in the accounting close and reporting process the Company engaged a
firm to document its financial close process and recommend changes. Their recommendations on the
close process are currently being implemented. The reporting process is currently under review.
To improve its internal capabilities for tax accounting, new software has been purchased and is
being implemented for the tax provision calculations and tracking. To remediate deficiencies in
complex accounting issues, the Company has engaged outside service providers to aide in the
purchase accounting associated with the Transtar acquisition. The Company will continue to augment
its capabilities on as needed basis when complex issues arise.
The
Company has begun the process of reviewing the internal control structure of Transtar and, if
necessary, will make appropriate changes as it incorporates its controls and procedures into this
recently acquired business. This review will continue beyond December 31, 2006 and therefore managements annual assessment of the
effectiveness of the Companys internal control over financial
reporting as of December 31, 2006 will exclude the recently acquired
Transtar business, which represents approximately 3% of the
Companys total sales and approximately 34% of the
Companys total assets for the nine month period ended
September 30, 2006
Page 21 of 25
Part II. OTHER INFORMATION
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Item 1. |
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Legal Proceedings |
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There are no material legal proceedings other than the ordinary routine litigation
incidental to the business of the Company. |
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|
Our business, operations and financial conditions are subject to various risks
and uncertainties. Current or potential investors should carefully consider the
risks and uncertainties described in the Companys Form 10K on file with the
SEC, and other documents filed with the SEC, before making any investment
decisions with respect to the Companys securities. In addition, during this
quarter additional risk factors were identified as outlined below. |
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General Business Risks
On September 5, 2006, the Company acquired Transtar Metals. This acquisition and its
integration into the Company increases the risk associated with the financial close
process by adding additional variability and entities into the consolidation process. |
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|
Concentration in Aerospace and Defense Industry
With the addition of Transtar Metals, the Company has increased participation in the
aerospace and defense industries. This industry now represents about 30% of the
Companys business. This participation increases the likelihood that the Company is
susceptible to fluctuations in the global aerospace and defense industry having a
significant impact on the Companys performance. |
|
Item 2. |
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Unregistered Sales of Equity Securities and Use of Proceeds |
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(d) Maximum |
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(c) Total |
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Number (or |
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Number of |
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Approximate |
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(a) Total |
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Shares (or |
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Dollar Value) of |
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Number of |
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(b) Average |
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Units) |
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Shares (or |
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Shares (or |
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Price Paid per |
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Purchased as |
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Units) that May |
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Units) |
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Share (or Unit) |
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Part of Publicly |
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Yet Be |
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Purchased |
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Announced |
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Purchased |
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Period |
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Plans or |
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(Under the |
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Programs |
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Plans or |
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Programs) |
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July 1
July 31 |
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N/A |
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August 1
August 31 |
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N/A |
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September 1
September 30 |
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N/A |
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Total |
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N/A |
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N/A |
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N/A |
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N/A |
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Item 6. Exhibits
Exhibit 31.1 Certification Pursuant to Section 302 by CEO
Exhibit 31.2 Certification Pursuant to Section 302 by CFO
Exhibit 32.1 Certification Pursuant to Section 906 by CEO & CFO
Page 22 of 25
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly
caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
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A. M. Castle & Co. |
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(Registrant) |
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Date: November 8, 2006
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By:
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/s/ Henry J. Veith |
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Henry J. Veith |
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Controller |
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(Mr. Veith is the Chief Accounting Officer
and has been authorized to sign on
behalf of the Registrant.) |